TM5-6115-584-34NAVFAC P-8-622-34TO-35C2-456-2(4) Remove the through studs (9), removescrews (10) and rear cover (11).(5) Raise the brush springs (12) lift thebrushes (13) and remove brush holder (14).(6) Remove stator (frame assembly) (15), rearbearing (16), armature (17) and armature frontbearing (18).(7) Remove screws (19), cover (20),retainingring (21), flat washer (22) and spacer (23).(8) Remove screw (24) freeing the centerbracket (25).NOTEThere is a spring force behind screw (24).(9) Remove and count the flat washers (26),remove packing (27), outer spring (28), innerspring (29).NOTENote the direction in which the lever isinstalled before removal.(10) Remove lever (30) and gear (31).(11) Push stopper (33) towards front bracketto release retaining ring (32). See figure 5-3.Remove retaining rinq (32), stopper (33), piniongear (34)(12)the frontand spring(35). Remove over running clutch (36) frombracket assembly (37).e. Cleaning inspection(1) Cleaning. Clean dust off parts withcompressed air or soft brush. Remove grease andoil with dry cleaning solvent.Do not clean the armature or field coilswith solvent as wire insulation may bedamaged. Do not dip drive assembly oroverrunning clutch in solvent as theyare packed in grease and cannot be re-packed. May result in premature failure.NOTEPinion shaft of the overrunning clutchmust turn freely in a clockwise directionand lock up when turned counter-clockwise.(2) Remove discoloration or oxidation fromcommutaton with fine sand paper grade 00 or 000.Clean off sand with compressed air. Use only sand-paper!(3) Bearings. Inspect all bearings for wearor damage. Replace if excessively worn or damage,or replace back plate assembly, pinion housing, orfront bracket assembly if individual bearing isnot available.(4) Drive Assembly. Style I Starter only.Refer to Operator and Organizational MaintenanceManual .(5) Brushes. Refer to Operator andOrganizational Maintenance Manual.(6) Solenoid Switch. Refer to Operator andOrganizational Maintenance Manual.(7) Armature. Inspect armature for wear.Inspect commutator for wear or runout. See testprocedure for runout. If commutator wear orrunout is not excessive, resurface according tothe repair procedures. Replace armature if itis excessively worn or damaged.(8) Yoke/Lever. Inspect for damage or wear,replace if worn or damage.(9) Frame Assembly. Inspect frame assemblyfor damage. Check wires of field coil for buringor worn insulation. Check pole shoes for tight-ness. Check field coils for signs of armaturecontact which may indicate bad bearings. Repairor replace if damage or defective.f. Test Bench(1) Testing Starter. Refer to Operator andOrganization Maintenance Manual.Figure 5-3. Pinion Gear Stopper Removal5-4Change 7
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