TM 9-6115-604-34 NAVFAC P-8-633-34 1. CAPSCREW 26. GASKET 2. LOCKWASHER 27. CAPSCREW 3. WASHER 28. COVER 4. CROSSOVER HOUSING 29. GASKET 5. GASKET 30. CORE 6. ETHER JET 31. HEXAGON HEAD SCREW 7. TUBE 32. LOCKWASHER 8. PACKING 33. WASHER 9. CROSSOVER CONNECTION 34. HOUSING 10. GASKET 35. CAP SCREW 11. CAPSCREW 36. PATE 12. OUTLET PIPE 37. PLATRE 13. CAPSCREW 37. CAPSCREW 14. OUTLET CONNECTION 39. LOCKWASHER 15. PACKING 40 SUPPORT 16. SEAL CONNECTION 41. CAPSCREW 17. ADAPTER 41. CAPSCREW 18. GASKET 42. AIRBALANCE CONNECTION 19. HEXAGON HEAD SCREW 43. GASKET 20. INLET CONNECTION 44. CAPSCREW 21. TUBE 45. CLAMP 22. PACKING 46. INTAKE MANIFOLD 23. PACKING 47. INTAKE MANIFOLD 24. CAPSCREW 48. GASKET 25. HOUSING 49. RUBBER SLEEVE Figure 9-78.  Aftercooler and Intake Manifolds (Sheet 2 of 2) (13) Remove  the  hexagon  head  screws  (31),  lockwashers  (32),  washers  (33)  and  remove  the  mounting  plate (36). Remove the capscrews (37 and 38), lockwashers (39), and remove the supports (40) from each side of the cylinder block if necessary. WARNING A  minimum  of  two  persons  will  be  required  to  perform  the  following  procedure.  Due  to  the weight of the aftercooler, personal injury may result from failure to comply with this warning. (14) Remove aftercooler from engine. c. Disassemble. (1) Remove the capscrews (13, Figure 9-78), lockwashers (2), and the outlet connections (14).  Remove and discard the seals (16) and packings (15).  Remove the outlet adapter connections (17), gaskets (18), and remove the packings (15 and 23) from the grooves inside the adapters.  Discard the packings and gaskets. (2) Remove the capscrews (27), lockwashers (2), lockwashers (3), and remove cover (28), two gaskets (29), and an aftercooler core (30) from each side of the housing (34).  Discard the gaskets. (3) Pull the inlet connections (20) from the tubes (21), and pull the tubes from the housing (25).  Remove and discard the packings (22). d. Clean. WARNING Dry cleaning solvent PD-680, Type III, or equivalent, is flammable and moderately toxic to the skin,  eyes,  and  respiratory  tract.    Assure  adequate  ventilation.  Skin,  eye,  and  respiratory protection Is required to avoid Injury to personnel. (1) Clean all parts, except the cores (30, Figure 9-78), in cleaning solvent, PD-680, Type Ill, or equivalent. 9-135