TM 9-6115-604-34
NAVFAC P-8-633-34
1.
CAPSCREW
26.
GASKET
2.
LOCKWASHER
27.
CAPSCREW
3.
WASHER
28.
COVER
4.
CROSSOVER HOUSING
29.
GASKET
5.
GASKET
30.
CORE
6.
ETHER JET
31.
HEXAGON HEAD SCREW
7.
TUBE
32.
LOCKWASHER
8.
PACKING
33.
WASHER
9.
CROSSOVER CONNECTION
34.
HOUSING
10.
GASKET
35.
CAP SCREW
11.
CAPSCREW
36.
PATE
12.
OUTLET PIPE
37.
PLATRE
13.
CAPSCREW
37.
CAPSCREW
14.
OUTLET CONNECTION
39.
LOCKWASHER
15.
PACKING
40
SUPPORT
16.
SEAL CONNECTION
41.
CAPSCREW
17.
ADAPTER
41.
CAPSCREW
18.
GASKET
42.
AIRBALANCE CONNECTION
19.
HEXAGON HEAD SCREW
43.
GASKET
20.
INLET CONNECTION
44.
CAPSCREW
21.
TUBE
45.
CLAMP
22.
PACKING
46.
INTAKE MANIFOLD
23.
PACKING
47.
INTAKE MANIFOLD
24.
CAPSCREW
48.
GASKET
25.
HOUSING
49.
RUBBER SLEEVE
Figure 9-78. Aftercooler and Intake Manifolds (Sheet 2 of 2)
(13)
Remove the hexagon head screws (31), lockwashers (32), washers (33) and remove the mounting plate
(36). Remove the capscrews (37 and 38), lockwashers (39), and remove the supports (40) from each side
of the cylinder block if necessary.
WARNING
A minimum of two persons will be required to perform the following procedure. Due to the
weight of the aftercooler, personal injury may result from failure to comply with this warning.
(14)
Remove aftercooler from engine.
c.
Disassemble.
(1)
Remove the capscrews (13, Figure 9-78), lockwashers (2), and the outlet connections (14). Remove and
discard the seals (16) and packings (15). Remove the outlet adapter connections (17), gaskets (18), and
remove the packings (15 and 23) from the grooves inside the adapters. Discard the packings and gaskets.
(2)
Remove the capscrews (27), lockwashers (2), lockwashers (3), and remove cover (28), two gaskets (29),
and an aftercooler core (30) from each side of the housing (34). Discard the gaskets.
(3)
Pull the inlet connections (20) from the tubes (21), and pull the tubes from the housing (25). Remove and
discard the packings (22).
d.
Clean.
WARNING
Dry cleaning solvent PD-680, Type III, or equivalent, is flammable and moderately toxic to the
skin, eyes, and respiratory tract. Assure adequate ventilation. Skin, eye, and respiratory
protection Is required to avoid Injury to personnel.
(1)
Clean all parts, except the cores (30, Figure 9-78), in cleaning solvent, PD-680, Type Ill, or equivalent.
9-135
