TM 9-6115-604-34NAVFAC P-8-633-341.DRAIN PLUG13.LUBRICANT TEMPERATURE2.RING SPACERTHERMOSTAT S1 013.THREADED INSERT14.ADAPTER4.DRAIN VALVE15.BUSHING5.ADAPTER16.CAPSCREW6.CAPSCREW17.COVER7.LOCKWASHER18.CAPSCREW8.WASHER19.CAPSCREW9.OIL PAN20.OIL PAN ADAPTER10.GASKET21.GASKET11.LUBE OIL HEATER H11322.OIL SIGHT GAGE12. PIPE PLUG23. PIPE PLUGFigure 9-68. Removal and Installation of Oil Pan Assembly (Sheet 2 of 2)NOTEIt is recommended that a minimum of four persons perform the following procedure.(6)Remove the capscrews (6), lockwashers (7), washers (8), and remove the oil pan (9). Remove anddiscard the gasket (10).(7)Remove the capscrews (16), lockwashers (7), washers (8), and remove the covers (17), if necessary, andremove and discard the gaskets (10).(8)Remove the capscrews (18 and 19), lockwashers (7), washers (8), and remove the oil pan adapter (20).Remove and discard the gasket (21).WARNINGDry cleaning solvent PD-680, Type III, or equivalent, Is flammable and moderately toxic to theskin, eyes, and respiratory tract. Assure adequate ventilation. Skin, eye, and respiratoryprotection Is required to avoid Injury to personnel.b.Clean. Clean all parts thoroughly using dry cleaning solvent PD-680, Type III, or equivalent, and dry with shoptowels.c.Inspect.(1)Visually inspect the oil pan (9), covers (17), and the oil pan adapter (20) for cracks, warped gasketsurfaces, nicks and burrs on the gasket surfaces, and damage to the threaded holes.(2)Inspect the oil pan (9), covers (17), and oil pan adapter (20) for cracks and porosity using nondestructivetests in accordance with MIL-1-6866 or MIL-1-6868.(3)Check the threaded holes in the cylinder block (for capscrews 18 and 19) for damaged or stripped threads.d.Repair.(1)Repair slightly damaged threaded fittings, plugs, and capscrews by chasing. Replace stripped fitting,plugs, or capscrews.(2)Replace damaged, stripped, or loose threaded inserts and repair stripped threads in accordance withparagraph 2-12.(3)Remove nicks or burrs on the gasket surfaces of the oil pan (9), covers (17), or oil pan adapter (20) using aflat mill file.(4)Repair cracks or porosity in the oil pan (9), covers (17), or oil pan adapter (20) by welding in accordancewith MIL-STD-248. Reinspect the welded areas in accordance with step c(2), above.(5)If welding repairs extended into the gasket surfaces, or the gasket surfaces were warped, refinish thegasket surface using a surface grinder.e.Install. Before installing either the adapter, covers, or oil pan, be sure all traces of old gasket material has beenremoved. Wrap all pipe plugs and pipe fittings with ant-seize tape, MIL-T-27730, before installing. Wheninstalling the oil pan adapter (20, Figure 9-68), be sure to follow the exact torque sequence and torque valuesgiven.9-120
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