Interrupter module assemblies

TM-9-6115-604-34 Generator Set Diesel Engine Driven Tactical Skid Mtd 5 Kw. 1 Phase-2 Wire 1 Phase -3 Wire 3 Phase -4 Wire 120. 120/240 and 120/208 Volts Manual
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TM 9-611560434 NAVFAC P 34 (19) Install charge-discharge indicator assembly (117) and secure with bolts (115) and lockwashers (116). (20) Install spring and shaft assemblies (110) and secure with bolts (111), nuts (112), lockwashers (113), and shaft mounting plate (114). Install spacer (109) and top drive spring shaft (108) and secure with washers (106) and cotter pins (107). A rubber mallet may be used to aid in installing the shaft (108). Do not use a hammer as this will distort the shaft. (21) Install mainshaft and pivot assembly (104) and drive shaft bearing housing (102) and secure with lockwashers (101), nuts (100), and bolts (99). Install mainshaft removal insert (66), washers (65), nuts (64) and bolts (63). (22) Install return spring assembly (67) and secure with flat washers (72), lockwashers (71), bolts (70), lockwashers (69), and bolts (68). (23) Install counter assembly (62) and secure with bolts (57), washers (58 and 59), and nuts (60). Attach spring (61). NOTE Phase A and phase B interrupter module assemblies are retained by slightly longer bolts(38)which must be used to remount those same interrupter module assemblies. These bolts are also used to secure the shield assemblies. (24) Install primary disconnect finger (43) and spring (44) assemblies with capscrews (41) and flat washers (42). (25) Install interrupter module assembly (14), and secure with six bolts (38), lockwashers (40), washers (16), and nuts (15). Attach drive connecting link assemblies (98) to pivot wing assemblies (32) with washers (35, 36, and 37), connecting pin (34), and cotter pin (33). (26) Secure drive connecting link assembly (98) with spacers (96 and 97) and nut (95). (27) Install push rod assembly auxiliary switch activator (84) and secure with connecting pin (83) and cotter pins (82). (28) Install drive linkage assembly (77) and secure with washers (80 and 81), lower pin (79), and cotter pin (78). Install washers (76 and 75), upper pin (74), and cotter pin (73). (29) Mount relays (93 and 92) with bolts (86), lockwashers (88), and washers (87). Mount switch (91) with bolts (85), lockwashers (87), and washers (89). Attach switch to OPEN-CLOSE indicator (94). Attach wires and remove wire tags. (30) Position spring charge motor assembly (51) and install motor access plate (56) with lockwashers (55) and bolts (54). (31) Install drive lever bushing housing (53) and bushing (52). (32) Install motor eccentric (50), brass bushing washer (49), eccentric roller (48), brass bushing washer (49), flat washer (46),bolt (45). Ensure that eccentric roller (48) is seated within slot of rachet arm assembly (147). Attach wires to motor and remove tags. (33) Install solenoid assembly (13) and bracket (12) with bolts (9), lockwashers (10), and washers (11). Attach wires and remove tags. (34) Mount floor trip pan assembly (8) with four bolts (5), lockwashers (6), and washers (7). (35) Install mechanism left and right shield assemblies (17) and secure to interrupter module assembly (14) with washers (16), nuts (15), lockwashers (40), and bolts (38). (36) Install phase insulator assembly (18) using four bolts (19), lockwashers (20), and washers (21) at bottom rear; and four bolts (22), lockwashers (23), and washers (24) from the front. Mount the rear brace (28) with four bolts (29), lockwashers (30), and washers (31) at the ends. Attach the rear brace (28) and phase insulator assembly (18) with six bolts (25), lockwashers (26), and washers (27). (37) Remove lockwire and spring blocking pins. (38) Install front cover (1) and secure with four bolts (2), lockwashers (3), and washers (4). 5-59

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