TM 9-611 6O-34
NAVFAC P633 6
(29)
Remove bolts (161), flat washers (162), washers (163), and nuts (164) to remove right housing assembly (165),
Remove shutter lift ear assembly (166).
(30)
Remove cotter pin (1 67), pin (1 68), and washers (1 69,170, and 171) to remove test position interlock latch
(172), spring (173), and caster (174).
(31)
Remove bolts (175) and washers (176). Remove racking spring collar (177), racking nut sleeve (178), racking
nut sleeve assembly (179), plate (180), and collar (181). Remove right housing brace (182).
(32)
Remove boots (175) and washers (176) and remove left housing brace (183).
(33)
Remove boots (184), lockwashers (185), flat washers (186), washers (187), and nuts (188) to remove ground
contact assembly (189). Remove left housing assembly (190).
(34)
Remove hexagonal nuts (191) and flat washers (192). Remove secondary disconnect slide (193) and slide roller
(194) from housing back plate (195).
(35)
Remove bolts (196) to remove spring shaft keeper (197) from 5 kV front housing (198).
NOTE
Do not reuse cotter pins. Discard used pins and replace with new cotter pins at assembly.
d. Assemble.
See Figure 5-19.
(1)
Install spring shaft keeper (197) to 5 Kv front housing (198) and secure with bolts (196).
(2)
Install slide roller (194) and secondary disconnect slide (193) to housing back plate (195) with hexagonal nuts
(191) and flat washers (192).
(3)
Install ground contact assembly (189) and secure with boots (184), lockwashers (185), flat washers (186),
washers (187), and nuts (188). Install left housing assembly (190) and secure with bolts (184) and washers
(185).
(4)
Install left housing brace (183) and secure with boots (175) and washers (176).
(5)
Install collar (181), plate (180), racking nut sleeve assembly (179), racking nut sleeve (178), and racking spring
collar (177). Install right housing brace (182) and secure with bolts (175) and washers (176).
(6)
Install caster (174), spring (173), and test position interlock latch (172) and secure with washers (171, 170, and
169), pin (168), and cotter pin (167).
(7)
Install shutter lift ear assembly (166) to right housing assembly (165). Install right housing assembly (1 65) and
secure with bolts (161), flat washers (162), washers (163), and nuts (164).
(8)
Install right and left-side plates (159 and 160) and secure with bolts (154), flat washers (155 and 156), nuts (157),
and lockwashers (158).
(9)
Install drive lever (153) and drive lever spacer (152).
(10)
Install trip closing spacer (150) and trip dosing assembly (151).
(11)
Install manual charge arm assembly (148), ratchet arm spacer(149), and ratchet arm assembly (147).
(12)
Install gear assembly (146), gear plate rear spacer (145), drive hub (144), gear plate front spacer (143), arm
(142), and bolts (141).
(13)
Install charging motor limit switch assembly (140) and secure to gear mounting plate (128) with screws (136),
nuts (137), flat washers (138), and lockwashers (139).
(14)
Install gear mounting plate (128) and secure with bearings (134 and 135), washers (132 and 133), lockwashers
(131), bolts (129) and nuts (130).
(15)
Install pin (127), charging motor limit switch cam (126) and secure with washer (125) and bolt (124).
(16)
Install racking shaft assembly (123).
(17)
Install OPEN-CLOSED indicator assembly (94) and secure with bolts (121) and lockwashers (122).
(18)
Install toggle box assembly (120) and secure with bolts (118) and lockwashers (119).
5-58
