TM 9-6115-604-34NAVFAC P-8-633-341. BRUSH INSPECTION PLUG22. PROTECTIVE DUST CAP46. BRUSH PLATE INSULATOR2. GASKET23. OIL WICK47. MACHINE SCREW3. MACHINE BOLT24. DRIVE HOUSING BUSHING48. ELECTRICAL BRUSH4. TERMINAL LEAD25. DRIVE ASSEMBLY49. BRUSH PLATE SCREW5. PLUNGER ROD NUT26. LEVER TO DRIVE GASKET50. HELICAL SPRING6. SNAP RING27. MACHINE BOLT51. ELECTRICAL HOLDER7. RECESSED WASHER28. LEVER HOUSINGASSEMBLY8. PLUNGER SPRING29. PROTECTIVE DUST CAP52. FLAT WASHER9. RECESSED WASHER30. OIL WICK53. TERMINAL LUG10.PROTECTOR BELLOWS31. LEVER HOUSING PLUG54. FIELD TERMINAL WASHER11.ELECTRICAL SOLENOID32. HOUSING LEVER BUSHING55. TERMINAL BUSHINGSPRING RETAINER33. BRAKE WASHER56. FIELD COIL INSULATORWASHER34. OIL SEAL57. POLE SHOE SCREW12. PLUNGER35. PREFORMED PACKING58. POLE ROTOR SHOE13. ELECTRICAL SOLENOID36. SPACER WASHER59. FIELD COIL SCREWB1 L3, B2L4 P37. PLAIN HEXAGONAL NUT60. INSULATOR PLATE15.SHAFT LEVER38. PLAIN HEXAGONAL NUT61. FIELD COILS16.PREFORMED PACKING39. LOCKWASHER62. TERMINAL STUD17.SHIFT LEVER SHAFT40. FLAT WASHER63. ARMATURE18.RUBBER BALL41. TERMINAL STUD BUSHING64. FIELD FRAME19.DRIVE HOUSING SCREW42. INSULATOR WASHER65. LEVER HOUSING(SOCKET HEAD)43. STARTER HOUSING INSPECTION PLUG20.INTERNAL HOUSING BOLT44. PROTECTIVE DUST CAP66. INSPECTION PLUG GASKET21.STATOR HOUSING45. SLEEVE BEARING67. GROUND WIREFigure 4-3. Starter Motor and Related Parts (Sheet 2 of 2)(1)Clean all parts except the armature (63, Figure 4-3), field coils (61), electrical solenoids B1 L3 or B2L4(13), and drive assembly (25) in cleaning solvent PD680, Type 11, or equivalent, and blow dry withcompressed air.CAUTIONDo not Immerse the drive assembly (25) In solvent. This would wash the lubricant from theoverrunning clutch, and result In premature wear and failure of the drive assembly.(2)Clean the drive assembly (25) with solvent dampened cloth.(3)Clean the windings and insulated parts with a dry brush and dry compressed air to remove loose dust anddirt. Remove oily, caked deposits from the windings and insulated parts with a brush and solvent and blowdry. Do not immerse or soak insulation. Dry the solvent cleaned armature or field coils in an oven at 175to 200OF (790to 930C) for 2 hours.(4)Wipe serviceable brushes with a dean, dry cloth to remove dirt or oil. Do not use solvent. Replace oil-soaked brushes.CAUTIONDo not use emery cloth or paper for the following operation. Emery dust could causeelectrical shorts In the starter motor.(5)If the commutator is in good condition, polish it with O0 grade sand paper P-P-105, to obtain a brightsurface. Blow off with compressed air after sanding. Do not use emery cloth or emery paper. If thecommutator slots are filled with dirt, dean with a toothpick or narrow piece of wood soaked in solvent, andblow dry.4-9
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