ARMY TM 9-6115-604-12
NAVY NAVFAC P-8-633-12
4-17. INSTALLATION OF ACCESS DOORS, SHUTTERS, AND ROOF PANELS..
a.
Installation of Access Doors and Shutters.
NOTE
The seams of all roof panels, access doors and shutter must be caulked with RTV sealant
when reinstalling panel
(1)
Install the #1, #2, and #3 right lower supports (60, 59, and 58, Figure 4-15), front corner post (57), right hand
shutter assembly (18), #2 right side panel (56), two door assemblies (10), #3 right side panel (55), and right
hand shutter door assembly (54) using hexagon head cap screws (1), hexagonal nuts (2), and lock washers (3),
and screw and captive washer assemblies (8) and nut and captive washer assemblies (9).
(2)
Install the #4, #5, and #6 lower right supports (52, 48, and 47) using hexagon head cap screws (1), hexagonal
nuts (2), and lock washers (3) Attach left hand shutter assembly (12), door seal (19), and door holder rod (20) to
right hand door (53).
(3)
Install #7 right rear corner post (44), #6 and #5 right side panels (45 and 46), #4 upper right side panel (49) and
#4 lower right side panel (51) using hexagon head cap screws (1), hexagonal nuts (2), and lock washers (3),
screw and captive washer assemblies (8) and nut and captive washer assemblies (9). Insert conduit box sealing
frame (50) and secure with screw and captive washer assembly (8).
(4)
Install cover assembly (43) and floor plates (42, 41, and 40) using countersunk flat head machine screws (39).
(5)
Install rear door stop plate (38), door holder clip (37), right hand rear panel (36), drip channel (35), left hand rear
panel (34), and door assembly (33) with hexagon head cap screws (1), hexagonal nuts (2), and lock washers
(3), screw and captive washer assemblies (8), and nut and captive washer assemblies (9).
(6)
Install #6 left lower support (32), #7 left rear corner post (31), and #5 and #4 left lower supports (30 and 29)
using hexagon head cap screws (1), hexagonal nuts (2), and lock washers (3).
(7)
Install door gasket (27) and cover assembly (26) onto the #4 bottom left side panel (28) with screw and captive
washer assembly (24) and nut and captive washer assembly (25).
(8)
Attach the right hand shutter assembly (18) and door seal (19) to left hand door (17) and install with the #6 and
#5 left side panels (23 and 22), #4 bottom left side panels (28) and #4 upper left side panel (21) using hexagon
head cap screws (1), hexagonal nuts (2), and lock washers (3), screw and captive washer assemblies (8), and
nut and captive washer assemblies (9).
(9)
Attach left hand shutter assembly (12) to #2 left side panel (11), and Install #3 and #2 left lower supports (16
and 15), left hand shutter door assembly (14), #3 left side panel (13), and two door assemblies (10) using
hexagon head cap screws (1), hexagonal nuts (2), and lock washers (3), screw and captive washer assemblies
(8), and nut and captive washer assemblies (9).
(10) Install #1 left lower support (5), ladder assembly (6), and #1 L2 side panel (7) using hexagon head cap screws
(1), hexagonal nuts (2), and lock washers (3).
b.
Installation of Roof Panels.
(1)
Mount floating receptacle (21, Figure 4-14) onto #1 top roof panel (8) using rivet (20). Install door seal (19).
Install radiator fill access door (18) with nut and captive washer assembly (17) and screw and captive washer
assembly (16) Install quarter-turn stud (15) and secure with cross pin (14) Mount handle (13) using screw and
captive washer assembly (12).
(2)
Install right and left hand upper front stiffeners (24 and 25), wiring support (10), #1 top roof panel (8), #2 top roof
panel (7), and #3 top roof panel (6), gaskets (9), using hexagon head cap screws (1), hexagonal nuts (2), and
lock washers (3).
(3)
Install right and left hand upper center stiffeners (22 and 23), wiring support (11), the #4 top roof panel (5) and
#5 and #6 top roof panels (4), gaskets (9) using hexagon head cap screws (1), hexagonal nuts (2), and lock
washers (3).
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