ARMY TM 9-6115-464-34
AIR FORCE TO 35C2-3-445-2
NAVY NAVFAC P-8-624-34
(c)
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(d)
(e)
(f)
(g)
(h)
(i)
(j)
(k)
Tag load cables for identification purposes.
Using a small crescent wrench remove six hex terminal studs and retainers.
Beginning from L1 load terminal, install one flat washer, terminal lug, the other flat washer, lock
washer and hex nut onto load terminal. Insure the terminal lug is oriented as in figure 5-26.
Tighten the hex nut securely.
Repeat Steps (3) and (4) for the remaining terminal lugs.
Remove tags from load terminal cables.
Reinstall load terminal board using the six hex terminal studs with wrench retaining lead
assembly attached to the middle left stud.
Tighten load terminal clamping nut.
Reinstall load terminal cover using the six screws and Iockwashers and replace plastic shield
(Refer to figures 3-106, 5-25, 5-26, and table 5-4).
Route remaining eleven No. 16 AWG wires between top of load measurement unit and bottom of
mounting shelf (refer to figure 5-25).
Locate three wires (P18A16N, P18B16N, and P18C16N) with a ring type terminal lug. Route the
wire downward between load terminal board assembly and tactical relay assembly to generator set
chassis grounding stud (13, figure 5-25). Remove ground stud nut, place ring type terminal over
stud on the inside of generator set. Replace nut and tighten securely.
Remove rubber grommet from hole in mounting shelf. Route the remaining eight wires over the top
of the tactical relay assembly and up through the hole in the mounting shelf. Split the rubber
grommet and replace it.
Position cable branch consisting of four wires ending in screw connectors P4 and J3 (5 and 6,
figure 5-25) rearward on the relay table top between main lead contactor and the special relay
assy. Disconnect main load contactor connector.
Route single wire ending in screw in screw-type connector P7 (2) to connecting point J29 (3) on
top of special relay assembly. Remove dust cover and connect P7 to J29.
Locate single wire harness branch PI2A16, ending in a three way adapter with two six inch wires,
P12B16 and P12C16 attached to it. Route the wire over the special relay assembly, down the
opposite side of generator, behind the engine starter assembly. Follow the same path as the
existing wire to the fuel sensor (1, figure 5-27) located on top of fuel tank. Disconnect the existing
wire (6) to the fuel sensor and connect to cable harness wire P12C16. Connect cable harness wire
P12B16 (2) to fuel level sensor. Double excess the existing wire back and tie all wires together in
several places with tie-down straps provided with application kit.
Route two remaining wires ending in the screw– type connectors P6 and J5 (15 & 17, figure 5-25)
into engine compartment following path of existing wires to the engine speed switch. Disconnect
existing speed switch plug (14, figure 5-25) from its connector (16) and connect cable harness
connector (17) in its place. Connect existing plug (14) to remaining cable harness connector (15).
Tie all cable harness branches to existing generator set wiring bundles using tie-down straps
provided in applications kit.
5-56
