TM5-6115-593-34NAVFAC P-8-631-34TO-35C2-3-463-2(12)Hold injector in vertical position (cupdown) and allow plunger to drip a fewdrops of test oil into cup.(13)Insert plunger about 1/2 inch (12.7 mm)into barrel to be certain plunger is startedstraight.(14)Jam coupling with palm of hand to seatplunger in cup and rotate 90 degreeswhile holding plunger firmly against cupseat.(15)Hold injector with cup up and plungershould slide out when injector is liftedquickly.(16)If plunger does not slide out, removeplunger, coat tip with test oil, and repeattest.(17)If plunger sticks because ofmisalignment, loosen cup retainer, rotatecup 1/4 turn, and retorque. Repeat asnecessary.(18)Remove plunger from adapter andlubricate plunger with test oil. Installspring on plunger and insert into adapter.(19)Test plunger in accordance withparagraphs a, b, and c above.(20)Install new screen (12) and clip (11).(21)Refer to the Operator/Crew andOrganizational Maintenance manual forreplacement procedures.g.Installation, Assembly, and OperatingInstructions for the Injector Leakage Tester (Seefigure 13-17).(1) The following facilities are necessary forinstallation of the injector leakage tester:(a) A clean area with good lighting. An enclosed fuel systems area is preferred.When a tightly enclosed room is used, due to the extreme sensitivity of the air flowmeter,the ball float will fluctuate slightly duringopening and closing of the door. Other thannot being able to obtain an accurate readingduring actual swinging of the door, such aroom has no adverse effects and isdesirable.(b) A work bench of standard height which is notsubject to pounding or other heavy work. Thebench must not have a vise or other shopequipment which is generally subject to impacts.(c) An air supply of 80 psi (552 kPa) minimumpressure. The air line to the injector leakagetester should not be in a location whereintermittent. pressure drops are caused byactuation of other shop air equipment.(2) Mount rubber isolation pads to feet withcapscrews provided.(3) Mount feet to panel. When feet-to-panelcapscrews are snug, panel must be installedin a vertical position to ensure properoperation of air flowmeter.(4) Fill air cylinder oiler 1/3 to 1/2 full of injectortest oil. Make sure sealing ring is in placebefore tightening bowl retainer.(5) Fill bubble checker bowl with injector test oilto oil level marker. To more easily fill bowlto specified level, it may be filledapproximately 3/4 full and then drained toproper level through valve at bottom ofbowl.13-14
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