TM5-6115-593-34NAVFAC P-8-631-34TO-35C2-3-463-2(5) Remove retainer (18), spring (19), and disc(20).b.InspectionandTest. Visually examine springs and disc for cracks and other damage.c.Repair. Repair by replacing any damaged ordefective parts.d.Reassembly.(1) Replace disc (20), spring (19), and bypass spring (18).(2) Replace gasket (11) and install washers (7), capscrews (6), and capscrews (5).(3) Install washers (2) and capscrews (1).(4) Replace O-ring (4) and install oil transfertube (3).(5) Replace the oil filters and refill the engine oil in accordance with the Operator/Crew and Organizational Maintenance manual.13-13. INJECTORS. The following paragraphs containtest, adjustment, and repair procedures for theinjectors.(See figure 13-16.) Refer to Operator andOrganizational Maintenance manual for removalprocedures and proceed as follows:a.LeakageTest. The leakage test is conductedusing an injector leakage tester (see figure 13-17). Refer to paragraph g. and proceed asfollows:(1) Oil injector O-rings (10).(2) Install plunger extension on plunger (7) andremove spring (4).(3) Align injector delivery orifice with locatingscrew hole or bushing hole in adapter pot.(4) Using hand pressure, press injector into potuntil it bottoms.(5) Insert and tighten locating screw.(6) Plug fuel inlet port using plug provided withspray angle tester.(7) Install injector into leakage tester and clampinto position. Support plate may be tilted foreasier installation of injector.(8) Operate retraction lever and read airflowmeter at top of ball float.(9) Rotate plunger by small increments to findthe highest reading on flowmeter. Themaximum readings should not exceed 4.5(worn limit).(10)If maximum readings exceed 4.5 worn limit, repair injector.(11)With this test completed, place retraction lever to "A" position; disconnect transfer line; exhaust the air cylinder, and remove injector.(12)Remove plunger and reinstall springand plunger.b.CupSprayPatternCheck. The cup spraypattern check is conducted using a spray angletester. Refer to paragraph h, and proceed asfollows:(1) Insert injector into adapter.(2) Remove plunger (7) and spring (4) frominjector.(3) Install plunger bore plug and rubber seal ininjector plunger bore. Protect injectorplunger from dirt or damage during tests.(4) Place injector into special seat and adjustholddown bracket into position required,then tighten thumb screw.(5) Tighten knob against plug and seal inplunger bore so it seals thoroughly.13-29
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