TM5-6115-593-34NAVFAC P-8-631-34TO-35C2-3-463-2left on untaped coil after insertion, to help keepwires from being displaced.(q)Wind stator coils using number of turns and wireper winding data, figure 11-19.(r)Sleeve leads with flexible braided glass treatedsleeving.(s)Apply slot liner insulation 5-5-5 (item (C)) and coilseparator (item (B)) as shown in stator slot detail,figure 11-20.(t)Make 14 pole series connections per windingdiagram.(u)Insert slot wedge (item A)) in slot as shown infigure 11-19.(v)Make high potential test. Test voltage to be 2000volts per coil connected in series.(w)Bake stator as follows:(1)Vacuum impregnate until bubbling ceases.(2)Allow to drain.(3)Bake in 300°F (149°C) oven for 8 hours.(x)Type epoxy class F.(y)The wound stator should be examined forcomplete coverage with not strings or beads, andwith openings between extended position of slottubes, blistering or peeling, and complete curewith tack-free surfaces and good bondingstrength.11-14. EXCITER ARMATURE. The exciter armature isthe rotor part of the brushless exciter that providesexcitation current for the generator. The exciter armatureand rotating rectifer assembly is mounted on the shaft ofthe generator. The rotating rectifier has six diodes and asurge protector mounted on heat sinks.a.Inspect. Inspect the rotor as follows:(1)Inspect for loose, frayed, or burnedwindings.(2)Inspect shaft for burrs or indicationsof wear.b.Test. Disconnect leads from rotating diodeassembly before testing.(1)Growler Test. Perform a growler teston the rotor as follows:(a)Place the rotor on the growler andenergize.(b)Hold a thin piece of metal, such as ahacksaw blade, directly over the topslot of the rotor and along the lengthof the slot. If the coil is shorted theblade will vibrate rapidly and cause agrowling noise.(c)If the above test is not within thelimits specified, proceed with therepair procedures.(2) Rotating Rectifier Test. Refer to paragraph 11-8band test the diodes and surge protector on therotating rectifier assembly.c.Replacement.For removal and replacement ofthe exciter rotor, refer to paragraph 11-6.d.Repair.(1)Replace or rebuild all defective parts.11-35
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