TM 5-6115-593-12TO 35C2-3-463-1LEGEND1.Screw4.Bushing2.Nut5.Sleeve3.Retainer6.Plate coverFigure 4-16. External Power BoxAssembly, Plate andSleeve Assembly,Exploded Viewb. Replacement of Weather Stripping.(1) Tag and disconnect wires to circuitbreakers (14 and 23, figure 4-13)receptacle (9), and toggle switch (27).Remove receptacle (35) from thepanel by unscrewing dust cap (34)and removing screws (32) and nuts(33).(2) Remove external power control panel(4, figure 4-12 by removing screws (1,figure 4-12) and nuts (2). Spacer bar(3) and weather stripping (5) are noweasily removable.NOTEWeather stripping (5) consists of four separate pieces.(3) Position spacer bar (3) and freshweather stripping (5) on panel (4)using screws (1). Mount panel (4),with spacer bar and weather stripping,on external power box enclosure andsecure with nuts (2).(4) Install receptacle (35, figure 4-13using screws (32) and nuts (33).Screw dust cap (34) into place.(5) Connect wires to circuit breakers (14and 23), receptacle (9), and toggleswitch (27). Remove wire tags.c. Replacement of Door Seals(1) Remove door by removing screws(95, figure 4-12 and nuts (96).(2) Separate seal (98) from door (97).(3) Install fresh seal (98) onto door (97).(4) Install door (97) using screws (95) andnuts (96).4-27. HARNESS ASSEMBLY.a. Inspection.WARNINGSet MAINTENANCE LOCKOUT switch toLOCK- OUT. Disconnect negative cablefrom batteries, Remove external powerby opening CB101 (120V RECEPTACLEBREAK- ER). Load terminals ofgenerator set circuit breaker (CB2) maystill be energized with the bus voltage.(1)Inspect all connectors for damagedthreads and bent, loose, or missingpins.(2) Inspect all connections for securityand condition.(3)Inspect all wiring for defectiveinsulation.b. Test. Perform continuity check, using anohmmeter between connecting points in thewiring harness (see FO-6, External PowerBox, Wiring Diagram). Check for shortcircuits between connector pins of the samereceptacle, plug, or terminal board.c. Repair.(1)If a broken wire is accessible, removesufficient insulation from each side ofthe break to allow a good connectionof the bared ends4-49
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