TM 5-6115-593-12TO 35C2-3-463-1(2)Plug test set-up into 120V AC powersupply.(3)Observe that neither of the 120V AC testlamps light.(4)Depress and hold pushbutton A; lamp Ashould light and lamp B should remainextinguished.(5)Release pushbutton A and depress andhold pushbutton B; lamp A shouldextinguish and lamp B should light.(6)Depress and hold pushbutton A and thenalso depress and hold pushbutton B; notethat transfer does not take place.(7) Wire contactor K109 into test set-up asshown in figure 4-14.(8)Plug test set-up into 120V AC powersupply.(9)Observe that test lamp does not light.(10)Depress and hold pushbutton; test lampshould light.(11)Release pushbutton; test lamp shouldextinguish.(12)Refer to next higher maintenance forrepair of any defective contactors.c.Replacement. Replace defective contactors asfollows:(1)Remove contactors K107 and K109 (54)by disconnecting and tagging lead wires,and removing screws (52) and washers(53).(2)Remove contactor K108 (51) bydisconnecting and tagging lead wires, andremoving screws (49) and washers (50).(3)Install contactors K107 and K109 (54)using screws (52) and washers (53) tosecure contactors side wall of externalpower enclosure (94). Connect wires andremove tags.(4)Install contactor K108 (51) using screws(49) and washers (50) to mount contactor.Connect wires and remove tags.4-24. MAIN CIRCUIT BREAKER CB2.a.Inspect. Inspect main circuit breaker CB2 (44,figure 4-12) for loose or broken wires anddamaged case.b.Removal. Remove circuit breaker CB2 (44,figure 4-12) as follows:WARNINGSet MAINTENANCE LOCKOUT switchto MAINTENANCE LOCKOUT.Disconnect negative cable frombatteries. Remove external power byopening CB101 and disconnecting.Load terminals of generator set circuitbreaker (CB2) may still be energizedwith the bus voltage. (1) Disconnectinput bars from reconnection panel toCB2.(2)Disconnect buss bars (40, 41, and 42) byremoving bolts (37) and screws (35),washers (38) and nuts (39).(3)Free upper set of circuit breaker buss barsby removing fastening hardware.(4)Remove circuit breaker CB2 (44) fromenclosure (99) by removing eight screws(38).c.Test. Refer to figures 4-14 and 4-15 andproceed as follows:WARNINGDisconnect all input bars, bussing,cables and control circuits to breakerbefore starting test procedure.NOTES1.Manual operation of circuit breaker disorders thesequence of electrical control, Do not attempt tooperate the breaker from OPEN (OFF) toCLOSED (ON) without energizing theundervoltage trip. To restore electrical mode ofoperation, the breaker must be cycled intoCLOSED (ON) or OPEN (OFF) position asindicated on motor cover.4-44
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