Figure 2-2. Disconnecting Engine from Generator

TM-5-6115-585-34 Generator Set Diesel Engine Driven Tactical Skid Mtd 5 KW 1 Phase 2 Wire 1 Phase-3 Wire 3 Phase-4 Wire 120 120/240 and 120/208 Volts Manual
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TM 5-6115-585-34 NAVFAC P-8-623-34 TO-35C2-3-455-2 TM-05684C/05685B-34 Figure 2-2. Disconnecting Engine from Generator housing. Manual. (b) Remove center plug from grille on blower Refer to Operator and Organizational Maintenance (c) Using a 5/8” socket wrench on hex head capscrew at center of blower wheel, rotate engine clock- wise until one of the four sets of screws (1, figure 2-2) attaching generator fan (4) and coupling plate to engine flywheel is accessible thru opening in generator housing (8). Straighten locking tabs and remove the two screws (1) and the locking plate (2) and pressure plate (3). (d) Rotate engine an additional 90° and remove second set of screws. Continue until all four sets of screws (1) are removed. (e) Remove twelve nuts (5) and lockwashers (6) attaching generator housing (8) to engine(7). (11) Remove four screws (3, figure 2-3), lock- washers (5), flatwashers (4) and nuts (6) attaching each engine mount (2) to skid-base (7). Lift engine free of Generator Set. b. Installing Engine-Generator Assembly. (1) Attach generator to engine. (a) Install two 1/4-20 x 2 in. pilot studs into the engine flywheel (9, figure 2-2) in two holes that are 180° apart. (b) Align fan (4), adapter plate and flywheel (9) using pilot studs. (c) Install four screws (1), locking plate (2), pressure plate (3) attaching fan and adapter to flywheel (9). (d) Remove pilot studs and install remaining screws (1), locking plates (2) and pressure plate (3). (e) Bend locking plates (2) to lock all screws (1). (f) Install twelve nuts (5) and lockwashers (6) to attach generator housing (8) to engine (7). (g) Check engine lifting bracket for proper torque of 50 foot-pounds. (2) Lift engine generator assembly into place on skid-base and install screws (3, figure 2-3), lockwashers (5), flatwashers (4) and nuts (6) to attach engine mounts to skid base. (3) Attach engine speed control (3, figure 2-1) to bracket (5) and tighten nut (1). (4) Refer to Operator and Organizational Mainte- nance Manual and proceed as follows: (a) removed. (b) (c) base. (d) tion pump. (e) (f) Install generator Install fuel tank. Connect oil drain Connect fuel lines screen-guard if previously hose to mounting on skid- to fuel fiiter and fuel injec- Install air filter assembly. Reconnect previously tagged wire harnees to engine (see schematic figure 1-1). (g) Connect cables to starter. (h) Install batteries and reconnect. 2-14 Change 5

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