Figure 4-5. Adjusting Shutters

F i g u r e 4 - 4 . S h u t t e r A s s e m b l y

Section IX. MAINTENANCE OF FUEL SYSTEM - TM-5-6115-585-12_123

TM-5-6115-585-12 Generator Set Diesel Engine Driven Tactical Skid Mtd 5 KW 1 Phase 2 Wire 1 Phase-3 Wire 3 Phase-4 Wire 120 120/240 and 120/208 Volts Manual
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(2) Install power unit assembly (6) into shutter assembly box (30) using screws (4) and special washer (5). Mount connector (3) using screws (1) and nuts (2). (3) Shutters. Mount torsion spring (14) using nut (12) and washer (13). Mount shutters using screws (7). Ensure that adequate clearance between shutter and shutter box sides is maintained and that brackets (11) are seated against shoulder of bearing (15) prior to tightening screws (7). Check shutter to ensure they will fully open and close without binding. g. Adjustments. (1) Shutters (see figure 4-5). Disconnect rod from upper shutter. Adjust ball joint until upper shutter closes tightly on lower shutter when lower shutter is held closed. Re-attach rod to upper shutter. (2) Thermo Unit (see figure 4-6). With Generator Set at 70°F, (21°C) loosen thermo unit guide-mounting screws, the mounting holes in the shutter box are slotted. Slide the assembly to a position where the thermo unit plunger rests on roll pins with shutters closed. Tighten mounting screws. h. Installation (see figure 3-17). (1) Install shroud (38). clip (35) and screw (34). Install oil cooler and base as described in paragraph 4-30. TM5-6115-585-12 NAVFAC P-8-623-12 TO-35C2-3-455-1 TM-05684C/05685B-12 (2) Blower Housing. Install blower housing (33) on engine using screws (31 and 32). (3) Blower Grille Assembly. Install grille (30) on blower housing (33) using screws (27) and re- tainers (28). (For units without ASK.) (4) Baffles and Shrouds. Install shroud (23) using screws. (18 and 20) and washer (19). Install rear shroud (36) wing clip (35) and screws (34). Install baffles (16) and (17) using screws (15). Install baffle (26) with hook bolt (25) and nut (24). (5) Shroud Assembly. Install door panel (12) and shroud (11) as an assembly to the engine and blower housing (33) using screws (7) and washers (8). Close latches (14). (6) Lifting Bracket. Install lifting bracket (41) with spacers (40), mounts (39), washers (38) and Screws (37). (7) Shutter Assembly. Install shutter assembly (4) on engine and blower housing (33) using capscrews (3). Connect air intake hose to shutter assembly using hose clamp (6). Connect connector plug to thermo unit connector receptacle (5). (8) Air Housing Duct Cover. Mount air housing duct cover (2) to shutter assembly (4) using screws (l). (9) On ASK equipped generators, refer to paragraphs 5-3 and 5-8 and replace ASK cover assembly and exhaust plenum. Figure 4-5. Adjusting Shutters Figure 4-6. Adjusting Thermo Unit Change 8 4-15

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