Be careful not to cut into counterbore bottom. Seefigure 7-12. Thoroughly clean valve seat counterboreand remove any burrs from the edges. Drive new valveseat inserts into place. Be certain that each seat restssolidly on bottom of counterbore at all points. Tomake installation easier, heat cylinder head in an ovenat 325 °F (163 ºC) for about l/2-hour. Face each newseat to the value given in table 1-2. The finished seatface should contact approximately center of the valveface. Use Prussian Blue on each valve face to checkthis. Make any corrections on the seat, not the valveface. When new seats are installed and faced, insertvalve into each seat and check clearance from valvehead to the face of cylinder head. If it is not the valuegiven in table 1-2, regrind the seat.(4) Valve Springs. Check valve springs (5, figure7-11) on a compression scale. Valve spring data isgiven in the table 1-2. Replace any spring that is weak,cracked or pitted or has ends out of square.(5) Push Rods. Check that push rod is absolute-ly straight. Replace bent or worn push rods.e. Reassemble.(1) Push a valve stem oil seal assembly (4) ontoeach intake valve guide (6, figure 7-11). Then oil insidesurface of each seal.(2) Oil the stem of each valve (8 and 10, figure7-11) and insert each in its own guide (6 and 9). If in-take valve (8) is removed with seal in place on guide,wrap sharp edge of valve notch with cellophane tapeto protect seal bore.(3) Check each valve for a tight seat.(4) Using a valve spring compressor (see figure7-10), compress each valve spring and insert the valvespring retainer (3, figure 7-11) and retainer locks (2).Install valve rotator (l).f. Install (see figure 7-9).(1) Place head assembly (8) and gasket (10) oncylinder block (9). Install springs (18), washers (19)and packings (16) on push rod shields (17) and installassembled push rod shields in cylinder block. Liftback side of cylinder head and place push rod shieldsin place, lower cylinder head in place. Use an anti-seizecompound on head bolt threads and thread bolts (4and 6) and washer (7) into cylinder block (9).Do not tighten head bolts at this time.(2) Refer to Operator and OrganizationalMaintenance Manual and install intake manifold. Tor-que bolts 13-15 ft-lbs (see table l-l). Bend over locktabs. Now tighten head bolts 44 to 46 ft-lbs (see table1-1) following the sequence in figure 7-13.TM 5-6115-584-34NAVFAC P-8-622-34TO-35C2-3-456-2TM-05682C-34Figure 7-12. Valve Seat Replacement(3) Refer to Operator and Organizational--Maintenance Manual and install mufflers.Install push rod with longer shoulderedend toward rocker arm. Improper installa-tion causes push rods to bend or break.(4) Install push rods (15, figure 7-9), rocker arms(3), rocker arm balls (2) and rocker arm nuts (l).(5) Set valve clearance per Operator andOrganizational Maintenance Manual.(6) Refer to Operator and OrganizationalMaintenance Manual and install air shutter assemblyand shroud assembly.NOTEAfter the first 50-hours of operation, read-just valve clearance.7-10. PISTONANDCONNECTINGROD.a. General (see figure 7-14). Each piston (7) is fit-ted with three compression rings and an oil controlring (4). Full floating piston pins connect the pistonto the connecting rod. The pins are held in place withretaining ring (5) at each end. The lower end of eachconnecting rod contains half shell precision bearings(11) and the upper end contains reamed bushings (13).Change 57-13
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