at the top of insert seat. Thus, for the 30° exhaustvalve face angle and a 1° interference angle, the in-sert seat grinder wheel must be dressed to grind theinsert seat at an axle of 31°. Likewise, the insertseat for the intake valve must be ground at 31 . Thisis a positive interference angle. A negative anglemust be avoided. The first step in reconditioning aseat or insert is to grind the seat, removing onlyenough metal to produce a pit-free continuous seat.After the seat has been ground, use a dial gauge tocheck concentricity of the seat relative to the valveguide. The total run-out of a good seat should notexceed 0. 002 inch total indicator reading.(3) To determine seat contact in relation toinsert and valve face, wipe a thin film of PrussionBlue on the valve face and bounce the valve once on thevalve seat.A thin, continuous line must be evident onthe valve face, otherwise further grinding is required.NOTEDo not revolve valve while checking seat.(4) The width of the valve seat on both the ex-haust and service intake inserts is 3/32 inch. If theseats are too wide or too narrow they must be groundto the proper width using the appropriate angle grind-ing wheels.CAUTIONAfter valves are installed in cylinder head,make certain the exhaust valve heads are setin a minimum of 0.053 inch and the intakevalve heads are set in a minimum of 0.054inch from the cylinder head gasket surface,otherwise, serious damage will result. Ifvalve stand -in is less than the allowableamount, the valve seat must be groundlower until the allowable stand-in is ob-tained.e. RockerArm,ShaftInspectionandRepair.(1) Inspect end of rocker arm adjusting screwsand end of rocker arms. If they are worn, the rockerarm assemblies must be replaced.(2) Inspect rocker arm shaft bore for wear. Thebore of the rocker arm bore is 0.001 to 0.002 inchesand the outer diameter of the rocker arm shaft is0.999 to 1.000 inch. The clearance of the rocker armshaft to the rocker arm is 0.001 to 0.003 inch and mustnot exceed 0. 005 inch. If rocker arm shaft bore is ex-cessively worn, the rocker arm assemblies must bereplaced.NOTEBushings are non-replaceable in rockerarm assemblies.(3) Inspect rocker arm shaft for wear and replaceif necessary. Clean oil holes in rocker arms and rockershaft with solvent, Federal Specification P-D-680, asmall wire, and compressed air.(4) Inspect both ends of push rods for signs ofwear. Polish out nicks or scores.If pushrods arebent, twisted, or damaged, replace push rods.f. Camshaft, Camshaft Gear and Valve LifterInspection.(1) The outer diameter of all camshaft bearingjournals is 2.130 to 2.131 inches. The inside diameterof the camshaft bearings, when installed, is 2.133 to2.136 inches.The clearance between the camshaftjournals and bearings is 0.002 to 0.006 inch and mustnot exceed 0.008 inch. If exceeded then the bearingsmust be replaced.If the installation of new standardbearings does not reduce the end clearance to lessthan 0. 008 inch, it is recommended to grind the cam-shaft journals to accommodate 0.010-inch undersizebearings.Likewise, if the journals are worn orscored to the extent that they will not accommodate0. 010-inch undersize bearings, the camshaft must bereplaced.(2) Inspect the intake and exhaust lobes of thecamshaft for roughness, scoring or excessive wear.Replace the camshaft if any of these conditions arefound to exist.(3) Inspect camshaft gear for nicked, scored,or broken teeth. Replace as necessary.(4) Inspect thrust plate for wear. Replace if thewear area is rough or the wear is excessive. Newthrust plate thickness is 0.204 to 0.206 inch.(5) Inspect valve lifters for excessive wear.Replace a set of lifters if one or more show excessivewear.14-79. Reassembly and Installation.a. ValveLifterInstallation.—(1) Lubricate valve lifters with clean engine oiland install them in their original positions in the cyl-inder block.(2) Using the wooden dowel method illustratedin figure 14-40, pull the lifters up so they do notinterfere with camshaft installation.b. CamshaftandCamshaftGearInstallation.—(1) Place the camshaft in a press with theshoulder of the first journal resting on parallel bars.(2) Posit Ion the thrust plate on camshaft.Change 3 14-85
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