NOTELift cylinder head straight up until itclears the two dowel pins in the block;then move cylinder head to the left toavoid bending the fuel injection lines.Remove the cylinder head gasket.q. RockerArmShaftAssemblyDisassembly.(1) Refer to figure 14-37. Remove plug, springwasher, and washer from each end of the rocker armshaft.(2) Remove shaft locating capscrew and lock-washer in the top of the rocker arm bracket (thirdbracket from front end).NOTEReplacement brackets will all containthreaded hole in the top of the rockerarm bracket.(3) Slide rocker arms, springs, and bracketsfrom the rocker arm shaft.d. CylinderHeadAssemblyDisassembly.(1) Using a spring compressing tool, removespring retainer locks, and carefully release tensionon the valve spring.Remove spring retainer andvalve spring.See figure 14-38.(2) Place valves in a rack as they are removedfrom cylinder head so they can be identified and re -installed in their original locations.(3) The valve guides may be removed by pres-sing them out through the top of the cylinder head.(4) Remove valve seats by electrically weldingthree small beads on inside circumference of insertas illustrated in figure 14-39. Allow insert to cool,then lift or pry out with a bar.e. Camshaft,CamshaftGear,andValveLifterRemoval.(1) Refer to para 14-72 and remove timing gearcover.(2) Refer to paras 14-18 and 14-21 and removethe overspeed switch, adapter and tachometer drive.(3) Before removing the camshaft from thecylinder block, check the camshaft gear backlash.The backlash between the mating gear’s of the crank-shaft and the camshaft is 0. 0015 to O. 0009 inch. Newparts must be installed when the backlash between anytwo mating gears exceeds 0.015 inch. The backlashbetween hydraulic pump gear and camshaft is 0.003to 0.011 inch.(4) Remove capscrew and washer securing cam-shaft gear to camshaft. (See fig. 14-35. )(5) Before the camshaft can be withdrawn fromthe cylinder block, the valve lifters must be posi-tioned so that they do not interfere with the camshaftlobes.(6) With the engine removed from the unit foroverhaul, simply lay the cylinder block on its sideand push the valve lifters to their uppermost positionand carefully withdraw the camshaft.CAUTIONBe careful that the camshaft lobes do notscratch or mar the camshaft bearings asthe camshaft is withdrawn from the cyl-inder block.(7) If the engine is mounted in a unit, the valvelifters can be held in their uppermost position in thefollowing manner.(a) Make up twelve pieces approximately16 inches long of 5/8 inch wooden dowel rod and taperone end of each slightly.(b) Insert the tapered ends of the dowelsinto the valve lifters (fig. 14-40) into the holes for thepush rods in the cylinder block and force each oneinto a valve lifter.(c) Grasp adjacent dowels for a set of ex-haust and intake valves carefully pull the exhaust andintake valve lifters up to their uppermost positionand place a stout rubber band around the two adjacentdowels. Repeat for each set of valves.(8) It maybe necessary to rotate the crankshaftso that the connecting rods will not interfere with thecamshaft lobes during removal.(9) After removing, the camshaft with gearfrom the cylinder block, check the thrust plate clear -ante (end play) by inserting a feeler gauge betweenthe thrust plate and camshaft journal. The end playis 0.0027 to O. 0083 inch. If the end play exceeds themaximum wear limit of O. 015 inch with a new thrustplate, the camshaft gear must be replaced.(10) The valve lifters may now be removed byremoving the dowels.(11) Place the camshaft in a press and force thecamshaft from the gear.This is necessary due to thepress fit.Change 3 14-77
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