scribe, disengage and remove the rotor retainersnap ring (119).This releases the rotor retainers(120) which should now be moved outward as far aspossible to clear the rotor. Gently lift the hydraulichead (144) off the distributor rotor (142). Invert thehead and shake out the rotor retainers (120).(19) Lift off cam ring (122). Check and recordroller-to-roller dimension as instructed in assemblyprocedure. This dimension should be 1.977 ±0.0005. Remove rollers (129, 130), shoes (131, 132)and plungers (133, 134), only if damaged. Otherwisesecure these parts by using the transfer pump seal(71).NOTEReassembly may be more easily accom-plished if the leaf springs (127, 128) arenot removed and shoes with rollers re-main installed in their original positions.Leaf springs, if removed, should firstbe marked with a dye for original positionreassembly.Do not remove locating pinfrom spline end of rotor.(20) Remove the governor weight retainer snapring (121) using snap ring pliers.(21 ) Using suitable tool and supporting the headon a flat surface, press the rotor (142 from theweight retainer (123 ).(22) The flexible retaining ring should be repIac-ed whenever the pump is disassembled. Insert thesnap ring pliers in the closed position, under theflexible retaining ring between any two of the rivets.Expand the pliers while applying pressure in an up-ward direction. A slight twisting motion wiIl snapthe ring off the rivet.Repeat this process until theretaining ring is free from all rivets. Discard theflexible retaining ring.14-44. Fuel Injection Pump, Inspection and Repair.a. Inspection.—(1) Transfer pump blades. Inspect carefully.Check for chipping on any of the edges, pitting, im-bedded foreign particles or wear on the rounded ends.Inspect flat surfaces visually for scores.(2) Plungers.While holding the rotor underclean oil, insert the plungers into their bore. Withthumb and forefinger over the guide slots, tilt fromside to side several times to insure complete freedomof movement. Interchanging or reversing their indi-vidual position may be necessary, as these arematched parts.Repeat with short set without remov-ing first set. Replace defective parts. If the plungersstick, but are not visibly damaged, clean both plungersand bore with a soft brush and lacquer-removing sol-vent such as lacquer thinner or acetone. (Do not forceplungers into their bore and do not handle rotorshank).(3)Distributorhead and rotor. Examine theradii contacted by the springs, and the weightretainer drive spline for wear. Check all slots,charging and discharge ports for chipping or ero-sion of edges and the rotor shank for scratches. Ifdamage or excessive wear is apparent, the head androtor must be replaced as a mated unit. Examinethe rotor timing pin for damage. Check alignmentof tang (at side of rotor locating pin) with center ofshoe slot and rotor discharge port.(4) Hydraulicheadventwires. Check the ventwire in the hydraulic head air bleed passage for free-dom of movement. If the wire is free, flush thehead and blow out all passages with clean, dry air.If vent wire is stuck, replace it after thorough clean-ing of the passage.(5) Cam rollers and shoes. Check each rollerin its shoe for freedom of rotation, and the top edgeof each shoe, where retained by the leaf spring, forchipping or excessive wear. Improved roller sur-faces will result from long, normal operation inclean fuel(6) Leaf springs.Check for cracks, nicks, orchipping, or distortion of leaf spring and wear atpoints where the radii on the rotor and along thesteps that retain the roller shoes.(7) Governor weights and retainer. Examinethe retainer sockets where weights pivot, and pivotpoints of all weights for wear and replace the flexibleretaining ring (119). If the retainer can be assem-bled to the distributor rotor by hand, the retainerhub must be replaced.This assembly must be apress fit. No free play should be evident when theretainer is assembled to the rotor.(8) Governorlinkage.Inspect the pivot pointsof the governor arm (86) and pivot shaft (85). Ex-amine the governor arm toes where they contact thethrust sleeve. If they are worn flat on either toe,discard and replace.The linkage gap should notexceed 0.025 inch Examine the metering valve pinhole in the linkage hook, throttle lever (40), shut-offcam (25), and especially the throttle and shut- offassemblies where joined, for looseness or burrs.(9)Meteringvalveand arm assembly. Checkthe metering valve body (K3) for wear. Be sure themetering valve arm (91) is well seated and that thereis no radial movement of the arm on the valve.Check the metering valve arm pin for wear or loose-ness.(10) Cam. Since only the working portions ofthe lobes on the bore are ground, the tool marks be-tween lobes should not be considered damaged. Thecam finish is mottled from heat treatment ratherthan operation.Carefully inspect the bore and edgesof all flat surfaces. If there is evidence of spallingor flaking out, replace with new cam. Improvedcam lobe finish wilI result from long, normal opera-tion in clean fuel oil.14-39
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