at the initial and final ambient temperatures.NOTEIf the drift in paragraph d isexcessive, realign the controlunit following the procedure out-lined in paragraph 7-8.e. At constant ambient temperature, constant load,constant voltage and constant barometric pressure,the set frequency should remain within a bandwidthof 1 percent of rated frequency for a period of 4 hours.If this bandwidth has been exceeded, realign thecontrol unit in accordance with paragraph 7-8.f. If the preceding solutions to the specificproblem do not resolve the problems, replace andrepair the control unit, actuator (para 13-3 thru13-8) or load measuring unit (para 8-15 thru8-19) as required.7-3. Removal.Refer to figure 7-1 and remove in the order ofsequence numbers.7-4. Disassembly and Repaira. Disassemble electric governor control unit,if required, as illustrated in figure 7-2.NOTEDisassembly and repair of electricgovernor control unit at the fieldlevel is restricted to removal ofthe cover, connectors, potentio-meters and test jacks.furtherdisassembly requires unpotting andthe following disassembly can beperformed by depot maintenancepersonnel only.b. Remove cover and components installed oncover in the order of sequence numbers (1 thru 15).NOTETag and unsolder wires for thecomponents on the cover.(1) Replace defective test jacks, potentiometersor connectors.(2) Repair procedures for individual wires of awiring harness are covered in the Operator andOrganizational Maintenance Manual.c.Remove six screws and lockwashers from coverof control unit.Lift cover slightlyslight angle to keep the connectorsout of the potting compound.d. Place the complete unit in atrolled oven, large enough to allowcompletely around the unit.7-2and set at aand potentiometerstemperature con-air to circulateCAUTIONThe melting temperature of thepotting compound is 165 F. Theflash point is 515°F. Do not unpotby placing unit on a hot plate typesurface or by using an open flame.e. Set the oven temperature at 180°F to 185°Fand allow the unit to soak until the potting compoundis melted.The normal soak period at this temper-ature is 11 to 12 hours.WARNINGUse care when handling the hot pottingcompound. It can cause severe in-jury to personnel.f. Using heavy gloves and wearing safetyglasses, remove the printed circuit board from themelted putting compound. Lift the board s1owly,allowing the potting compound to drain off the com-ponents.g. Set the printed circuit board with transformerson the bottom on a drain board and allow it to coolto room temperature.h. Remove screw (4) and lockwashers (5) whichattach connectors (P1, J3, P5, P2) to cover.i. Tag wiring and remove harness (6).j. Disassemble remaining components mountedon cover in accordance with index numbers 7 through27.7-5. Cleaning and Inspection.a. Clean all parts with a cloth dampened incleaning solvent Federal Specification P-D-680 anddry thoroughly.b. Inspect for cracks, breaks, damaged connectors,damaged terminals, defective wiring, and defectivecomponents.Check potentiometer for continuity,resistance, and wiring for open insulation.7 - 6 .Tests and Repair.a. Perform test as outlined in figures 7-3 thru7-10.NOTEMount circuit card as shown infigure 7-11 prior to test.b. Resistance Test (50/60 Hz) . Refer to Table7-1 and perform resistance test.c. See figure 1-4 and 1-5 for schematic diagrams.d. See table 7-2 for values of individual comp-onents. When measuring individual components, dis-connect at least one lead to prevent feedback readings.
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