(59) andspacer (60) tagging leads before removingterminal board (64), Remove terminal nut(61), nut(62),andscrew (63). Install in reverse order of re-moval. Diodesare tested and replaced at a higherlevel of maintenance.4 - 4 7 . T h e r m o s t a t S w i t c h .a. Inspection. Remove cover ( 1 6 , f i g . 4 - 1 4 ) andins~ect thermostat switch (85) for loose mounting andwiring connections. Test forproper operation.b. Testing.(1) See f i g u r e s 4 - 1 3 , 4 - 1 4 , a n d 4 - 1 6 and re-move switch in accordance with p a r a g r a p h c . below.(2) Fill suitable container with clean oil havinga flash point above 600°F.(3) Suspend thermostat switch in container ofoil. Aiso,suspend a thermometer in container of oil.(4) Connect multimeterbetween switch terminals.WARNINGEnsure oil in container has a flash pointexceeding 600°F, oil is heated gradually,and necessary fire precautions are taken.(5) Heat container of oil gradually, and stir soheat is evenly distributed.(6) Observe multimeterandthermometer forindication of infinity (open switch) below 4500F +150F. At 4500F+ 150F, multimeter shall indicatecontinuity(switch closed).(7) Permit oil to cool, multimeter shall indi-cate infinity {switch open) at 351°F * 15°F. Replaceif defective.c. Replacement. To replace thermostat switch( 8 5 , f i g . 4 -remove nut (82), washer (83),andscrew (84) tag~ing leads before removing switch.Install switch in reverse order of removal.4 - 4 8 . H e a t e r E l e m e n t s .wARNINGEnsure heater elements are cold and loadbank is disconnected from generator set.a. Inspection. Remove cover ( 1 6 , f i g . 4 - 1 4 ) andinsfiect heater elements (88)for loose mounting.loose electrical connections, cracks, breaks, cor-rosion, and other damage.b. Testing,(1) Removeone end of heatingelem,3nt.nutwhich secures harness lead toelement and remove lead from(2) Test heatingelement for continuity. Ifopen, replace heating element.(3) Measure resistance between terminals. Re.sistance should be approximately 10 ohms,(4) Reconnect lead.Replacement. To replace the heatingelements( 8 8 , f i g .4 - 1 4 ) , remove nut (86) and screw (87) tag-ging leads before removing elements. Install in re-verse order of removal.4 - 4 9 . R e m o v a l .See f i g u r e s 1 - 1 , 1 - 2 , 1 - 2 1 , 1 - 2 6 o r 1 - 2 7 , a n d 4 - 1 3 ,andproceed as follows:~. Refer to p a r a g r a p h 2 - 1 3 and stop generatorset.b. Set % LOADSELECTOR SWITCH to OFF.c. Disconnect special purpose cable plugP50( 6 , f i g . 4 - 1 4 ) from tactical relaybox receptacleJ50.d. Disconnect special purpose cable plug P51froti cable 70-1212 plugP51.e. Connect cable 70-1212 plug P51 to tacticalrel~y boxreceptacle J51.f. Disconnect load bank four-wire power cable(13Tfrom load terminal boardterminals ( f i g . 3 - 2 4 ) .~. Remove load bank four-wire powercable ( 1 3 ,f i g . 4 - 1 4 ) and special purpose cable (6) from the gene-rator setthrough the plate andsleeve assembly hole( f i g . 3 - 1 5 ) .h. Remove load bank four-wire power cable ( 1 3 ,f i g . 4 - 1 4 ) andspecial purpose cable (6) from loopclamps at rear top left side of housing. Replace screwsin housingafter removal of cables and clamps.i. Remove six screws, 12 lockwashers, and sixnut~ securing load bank to set housing and removeload bank from housing.4 - 4 3 / ( 4 - 4 4 b l a n k )
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