c.I n s t a l l a t i o n . I n s t a l l S Y N C H R O N I Z I N G L I G HTa s s e m b l y ( 1 6 ) u s i n g r e m o v a l s t e p s i n r e v e r s e o r d e r.R e m o v e t a g s.3 - 1 3 1 . D o o r H o l d e r .See (85, fig. 3-18) and proceed as follows:a .R e m o v a l a n d I n s t a l l a t i o n.( 1 ) R e m o v e s c r e w ( 8 8 ) , n u t ( 8 7 ) a n d w a s h er(86) which secures one end of door holder (85) top a n e l.(2) Unhook other end of door holder frombracket in control box (123) and remove door holder(85).( 3 ) I n s t a l l d o o r h o l d e r u s i n g r e m o v a l s t e psi n r e v e r s e o r d e r.3 - 1 3 2 . C r o s s p i n A s s e m b l y .See (94, fig. 3-18) and proceed as follows:a .R e m o v a l a n d I n s t a l l a t i o n .( 1 ) G a i n a c c e s s t o r e a r o f c o n t r o l c u b i c l epanel (96).( 2 ) P r e s s o u t c r o s s p i n ( 9 4 ) t h r o u g h s t u d.(3) Remove stud (93) and grommet (95) frompanel (96).( 4 ) I n s t a l l i n r e v e r s e o r d e r o f r e m o v a l.3 - 1 3 3 . C o n t r o l C u b i c l e P a n e l R e p l a c e m e n t.See (96, fig. 3-18) and proceed as follows:Remove the six screws (89) and nuts (92) which at-tach the panel (96) to the hinge (90) and removep a n e l .R e p l a c e p a n e l ( 9 6 ) i n r e v e r s e o r d e r o f r e -m o v a l.3 - 1 3 4 . C o n t r o l B o x W i r i n g H a r n e s s.See (119, fig 3-18) and proceed as follows:a .b e n t,t i o n.b.I n s p e c t i o n.( 1 ) I n s p e c t c o n n e c t o r s f o r d a m a g e d t h r e a d s ;l o o s e , o r m i s s i n g p i n s.( 2 ) I n s p e c t t e r m i n a l l u g f o r s e c u r i t y a n d c o n d i-( 3 ) I n s p e c t w i r i n g f o r d e f e c t i v e i n s u l a t i o n.R e p a i r .(2) If a wire is broken from a terminal lug, re-p l a c e t h e l u g . I f a w i r e i s b r o k e n f r o m a c o n n e c t o r,r e s o l d e r a n d r e a s s e m b l e .C A U T I O NUnder no condition leave theb a r e c o n n e c t i o n e x p o s e d.(3) If a break in the wire is inaccessible withinwiring harness (119), disconnect it at both ends andtape both ends.Lace a new lead of the same gage andi n s u l a t i o n o u t s i d e t h e w i r i n g h a r n e s s a n d c o n n e c t itt o t h e p r o p e r t e r m i n a l s o r p i n s . P r o p e r l y t a g b o t he n d s o f a l l r e p l a c e m e n t w i r e s.c .R e p l a c e m e n t . I f 3 0 % o f t h e h a r n e s s w i r e s a r ed e f e c t i v e , t h e w i r i n g h a r n e s s m u s t b e r e b u i l t b yi n t e r m e d i a t e m a i n t e n a n c e , a n d r e p l a c e d b y o r g a n i-z a t i o n a l m a i n t e n a n c e .T a g a l l w i r e s , c o n n e c t o r s ,a n d t e r m i n a l s f o r p o s i t i v e i d e n t i f i c a t i o n w h e n ad e f e c t i v e w i r i n g h a r n e s s i s r e m o v e d . T o r e m o vew i r i n g h a r n e s s , r e m o v e f o u r s c r e w s a n d n u t s w h i c ha t t a c h c o n n e c t o r t o b o x . R e m o v e t h e f o u r c l a m ps71, 110, 113 and 116 with the associated attachingh a r d w a r e a n d r e m o v e w i r i n g h a r n e s s . I n s t a l l w i r i n gh a r n e s s i n r e v e r s e o r d e r o f r e m o v a l . R e m o v e t a g s .3 - 1 3 5 . C o n t r o l B o x.See (123, fig. 3-18) and proceed as follows:a .I n s p e c t i o n . V i s u a l l y i n s p e c t c o n t r o l b o x f ord a m a g e.b. Replacement.—( 1 ) R e m o v a l .( a) D i s c o n n e c t a l l e l e c t r i c a l c o n n e c t i o n s atr e a r o f c o n t r o l b o x.( b )Remove control cubicle panel (96)from hinge (90) by removing six screws (89) andnuts (92).( c )R e m o v e 1 4 s c r e w s ( 9 7 ) a n d a t t a c h e dw a s h e r s w h i c h s e c u r e c o n t r o l b o x ( 1 2 3 ) t o f r a m e a n dr e m o v e c o n t r o l b o x .( d )R e m o v e s i x r i v e t s ( 8 9 A ) w h i c h s e c u r e the hinge (9O) and spacer (91) to the control box (123).( 2 ) I n s t a l l a t i o n.I n s t a l l b o x i n r e v e r s e o r d e ro f r e m o v a l.( 1 ) I f a b r o k e n w i r e i s a c c e s s i b l e ; r e m o v esufficient insulation from each side of the break toallow a good connection of the bared ends by twistingt h e m t o g e t h e r . S o l d e r t h e c o n n e c t i o n a n d w r a p w i t he l e c t r i c a l t a p e.Change 13 - 4 7
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