c.
I n s t a l l a t i o n . I n s t a l l S Y N C H R O N I Z I N G L I G HT
a s s e m b l y ( 1 6 ) u s i n g r e m o v a l s t e p s i n r e v e r s e o r d e r.
R e m o v e t a g s.
3 - 1 3 1 . D o o r H o l d e r .
See (85, fig. 3-18) and proceed as follows:
a . R e m o v a l a n d I n s t a l l a t i o n.
( 1 ) R e m o v e s c r e w ( 8 8 ) , n u t ( 8 7 ) a n d w a s h er
(86) which secures one end of door holder (85) to
p a n e l.
(2) Unhook other end of door holder from
bracket in control box (123) and remove door holder
(85).
( 3 ) I n s t a l l d o o r h o l d e r u s i n g r e m o v a l s t e ps
i n r e v e r s e o r d e r.
3 - 1 3 2 . C r o s s p i n A s s e m b l y .
See (94, fig. 3-18) and proceed as follows:
a . R e m o v a l a n d I n s t a l l a t i o n .
( 1 ) G a i n a c c e s s t o r e a r o f c o n t r o l c u b i c l e
panel (96).
( 2 ) P r e s s o u t c r o s s p i n ( 9 4 ) t h r o u g h s t u d.
(3) Remove stud (93) and grommet (95) from
panel (96).
( 4 ) I n s t a l l i n r e v e r s e o r d e r o f r e m o v a l.
3 - 1 3 3 . C o n t r o l C u b i c l e P a n e l R e p l a c e m e n t.
See (96, fig. 3-18) and proceed as follows:
Remove the six screws (89) and nuts (92) which at-
tach the panel (96) to the hinge (90) and remove
p a n e l .
R e p l a c e p a n e l ( 9 6 ) i n r e v e r s e o r d e r o f r e -
m o v a l.
3 - 1 3 4 . C o n t r o l B o x W i r i n g H a r n e s s.
See (119, fig 3-18) and proceed as follows:
a .
b e n t,
t i o n.
b.
I n s p e c t i o n.
( 1 ) I n s p e c t c o n n e c t o r s f o r d a m a g e d t h r e a d s ;
l o o s e , o r m i s s i n g p i n s.
( 2 ) I n s p e c t t e r m i n a l l u g f o r s e c u r i t y a n d c o n d i-
( 3 ) I n s p e c t w i r i n g f o r d e f e c t i v e i n s u l a t i o n.
R e p a i r .
(2) If a wire is broken from a terminal lug, re-
p l a c e t h e l u g . I f a w i r e i s b r o k e n f r o m a c o n n e c t o r,
r e s o l d e r a n d r e a s s e m b l e .
C A U T I O N
Under no condition leave the
b a r e c o n n e c t i o n e x p o s e d.
(3) If a break in the wire is inaccessible within
wiring harness (119), disconnect it at both ends and
tape both ends.
Lace a new lead of the same gage and
i n s u l a t i o n o u t s i d e t h e w i r i n g h a r n e s s a n d c o n n e c t it
t o t h e p r o p e r t e r m i n a l s o r p i n s . P r o p e r l y t a g b o t h
e n d s o f a l l r e p l a c e m e n t w i r e s.
c .
R e p l a c e m e n t . I f 3 0 % o f t h e h a r n e s s w i r e s a r e
d e f e c t i v e , t h e w i r i n g h a r n e s s m u s t b e r e b u i l t b y
i n t e r m e d i a t e m a i n t e n a n c e , a n d r e p l a c e d b y o r g a n i-
z a t i o n a l
m a i n t e n a n c e .
T a g a l l w i r e s , c o n n e c t o r s ,
a n d t e r m i n a l s f o r p o s i t i v e i d e n t i f i c a t i o n w h e n a
d e f e c t i v e w i r i n g h a r n e s s i s r e m o v e d . T o r e m o ve
w i r i n g h a r n e s s , r e m o v e f o u r s c r e w s a n d n u t s w h i c h
a t t a c h c o n n e c t o r t o b o x . R e m o v e t h e f o u r c l a m ps
71, 110, 113 and 116 with the associated attaching
h a r d w a r e a n d r e m o v e w i r i n g h a r n e s s . I n s t a l l w i r i n g
h a r n e s s i n r e v e r s e o r d e r o f r e m o v a l . R e m o v e t a g s .
3 - 1 3 5 . C o n t r o l B o x.
See (123, fig. 3-18) and proceed as follows:
a .
I n s p e c t i o n . V i s u a l l y i n s p e c t c o n t r o l b o x f or
d a m a g e.
b. Replacement.
( 1 ) R e m o v a l .
( a) D i s c o n n e c t a l l e l e c t r i c a l c o n n e c t i o n s at
r e a r o f c o n t r o l b o x.
( b ) Remove control cubicle panel (96)
from hinge (90) by removing six screws (89) and
nuts (92).
( c ) R e m o v e 1 4 s c r e w s ( 9 7 ) a n d a t t a c h e d
w a s h e r s w h i c h s e c u r e c o n t r o l b o x ( 1 2 3 ) t o f r a m e a n d
r e m o v e c o n t r o l b o x .
( d ) R e m o v e s i x r i v e t s ( 8 9 A ) w h i c h s e c u r e
the hinge (9O) and spacer (91) to the control box (123).
( 2 )
I n s t a l l a t i o n.
I n s t a l l b o x i n r e v e r s e o r d e r
o f r e m o v a l.
( 1 ) I f a b r o k e n w i r e i s a c c e s s i b l e ; r e m o v e
sufficient insulation from each side of the break to
allow a good connection of the bared ends by twisting
t h e m t o g e t h e r . S o l d e r t h e c o n n e c t i o n a n d w r a p w i t h
e l e c t r i c a l t a p e.
Change 1
3 - 4 7