Figure 7-2. Radiator, Exploded View (Sheet 2 of 2)

Figure 7-2. Radiator, Exploded View (Sheet 1 of 2)

TM-9-6115-604-34 Generator Set Diesel Engine Driven Tactical Skid Mtd 5 Kw. 1 Phase-2 Wire 1 Phase -3 Wire 3 Phase -4 Wire 120. 120/240 and 120/208 Volts Manual
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TM 9-6115-604-34 NAVFAC P8-633-34 1. HEXAGON HEAD CAPSCREW 15. TOP TANK ASSEMBLY 2. HEXAGONAL NUT 16. BOTTOM TANK ASSEMBLY 3. FLAT WASHER 17. HEADER BAR 4. LOCKWASHER 18. FRONT/REAR HEADER BAR 5. SHROUD ASSEMBLY 19. HEADER GASKET 6. HEXAGON HEAD CAPSCREW 20. HEXAGON HEAD CAPSCREW 7. HEXAGON HEAD CAPSCREW 21. FLAT WASHER 8. FLAT WASHER 22. LOCKWASHER 9. LOCKWASHER 23. HEXAGONAL NUT 10. LEFT SIDE ASSEMBLY 24. CORE ASSEMBLY 11. RIGHT SIDE ASSEMBLY 25. CENTER RING ASSEMBLY 12. HEXAGON HEAD CAPSCREW 26. HEADER BAR 13. HEXAGONAL NUT 27. FRONT/REAR HEADER BAR 14. LOCKWASHER 28. HEADER GASKET Figure 7-2. Radiator, Exploded View (Sheet 2 of 2) 7-10. RADIATOR REPAIR. Repair the radiator by repair or replacement of components in accordance with paragraphs 7-8 and 7-9. 7-11. RADIATOR ASSEMBLY. See Figure 7-2. a. Assemble core assemblies (24), center ring assembly (25), header bars (26), front/rear header bars (27), and header gaskets (28) and secure with hexagon head capscrews (20), lockwashers (22), flat washers (21), and hexagonal nuts (23). b. Assemble top and bottom tank assemblies (15 and 16), header bars (17), front/rear header bars (1 8), and header gaskets (19) and secure with hexagon head capscrews (12), hexagonal nuts (13), and lockwashers (14). c. Install left and right side assemblies (10 and 11) and secure with hexagon head capscrews (6 and 7), flat washers (8), and lockwashers (9). d. Install shroud assembly (5) and secure with hexagon head capscrews (1), hexagonal nuts (2), flat washers (3), and lockwashers (4). 7-12. RADIATOR INSPECTION AND TESTING . After assembly, inspect, and test the radiator in accordance with paragraph 7-8. 7-13. RADIATOR INSTALLATION . Install the radiator in accordance with the Operator and Organizational Maintenance Manual. SECTION lIl. THERMOSTAT HOUSING SUPPORT 7-14. GENERAL. The thermostat housing support is bolted to the front of the engine cylinder block. The thermostat housings, fan hub and pulley assembly, water pump by-pass tube, and water transfer tubes from the rocker lever housings and aftercooler attach to the housing support. 7-15. THERMOSTAT HOUSING SUPPORT REPAIR . a. Remove. (1) Remove the thermostat housings and the fan hub and pulley assembly in accordance with the Operator and Organizational Maintenance Manual. (2) Remove the coolant temperature switch WT2, coolant temperature sender MT3, and the ether lockout temperature switch S17 in accordance with the Operator and Organizational Maintenance Manual. (3) Remove the water transfer tubes from the aftercooler in accordance with paragraph 9-42. (4) Remove the capscrews (1, Figure 7-3) and lockwashers (2), and remove the hose clamp securing the upper by-pass tube assembly (3) to the hose on the lower by-pass tube assembly. Remove the by-pass tube assembly (3) and gasket (4) from the thermostat housing support (16). Discard the gasket (4). 7-8

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