TM 9-6115-604-34NAVFAC P-8-633-34(s)Replace the fuel adjusting screw (48) if it is scored or grooved.(t)Replace the control end (51) if it is worn at the adjusting screw (55) contact points.(u)Check the filter spring (59) for cracks, distortion, and mss of tension. Replace the filter spring if it iscracked or distorted. The tension is not critical, but replace the filter spring if it will not hold the filterelement (60) against its seat, and the fuel filter cover (58) firmly against the snap ring (56) when installed.Replace the fuel filter cover (58) if the packing groove is damaged.(v)Check the sleeve bearing (80) in the fuel pump housing (66) for wear. The maximum inside diameter shallbe 0.7525 inch (19.114 mm). Replace a worn sleeve bearing as follows:1Thread the sleeve bearing using a 112 inch NPT pipe tap, and install a 1/2 inch pipe plug in thesleeve bearing.2Working from the opposite side of the housing, use a hammer and punch to remove the sleevebearing by driving against the pipe plug.3Using an arbor press, install a new sleeve bearing flush with the face of the housing bore.4UsingST-490 reaming fixture and a 0.750 inch reamer, ream the sleeve bushing to 0.7495 to 0.7505inch (19.037 to 19.063 mm).Table 6-1. Fuel Pump Throttle Shaft Color Code and Class SizeCOLORREDBLUEGREENYELLOWORANGEBLACKGRAYPURPLECLASS01234567PARTNO30171403017141301714230171433017144301714530171463017147(w)Check the plunger driver (74), spacer (76), and governor plunger (77) for scoring and grooving. Check theplunger driver (71) and plunger (73) for scoring and grooving. Replace all scored or grooved parts. If theplunger (77 or 73) is to be replaced, select fit a new one in accordance with step (y), below.NOTEThe replacement procedure for the upper governor barrel is the same as for the lowergovernor barrel.(x)Check the lower governor barrel (82) for scoring or grooving. Check the upper governor barrel (83) forscoring or grooving. If the lower or the upper governor barrel is scored or grooved, replace as follows:1Scribe a match mark across the face of the fuel pump housing (66) and lower and upper governorbarrels (82 and 83) as an aid to correct alignment of the new governor barrel.2Heat the fuel pump housing (66) in a control led heat oven to 300F (149C).3Remove the fuel pump housing (66) from the oven, and remove the lower and upper governorbarrels (82 and 83) and lower and upper spring pack housings (81 and 84) using an arbor press ifnecessary.NOTEReplacement governor barrels are available in standard 1.5020 to 1.5025 inch (38.15 to 38.16mm) diameter, and 0.010 inch (0.25 mm) or 0.020 inch (0.51 mm) oversize.4Allow the fuel pump housing (66) to cool, and measure the inside diameter of the governor barrelbore in the fuel pump housing, and the outside diameter of the new governor barrels (82 and 83). Toallow for a press fit, the governor barrel bore in the fuel pump housing must be at least 0.002 inch(0.05 mm) smaller than the outside diameter of the governor barrel. If the fuel pump housing bore isoversize, line bore it for a new oversize governor barrel.6-24
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