ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(4) Installation.(a) Position housing (36, Figure 5-12), install heater elements (35), nut and captive washers assemblies(34), flatwashers (33) and screws (32).(b) Connect electrical leads to terminal board assembly.(c) Install load bank assembly as outlined in paragraph 5-21a above.i.Load Reject Relay. Visually inspect load reject relay (37, Figure 5-12) for insecure mounting, loose elec-trical connections, dents, cracks and evidence of shorting or other damage.j.Wiring Harness.(1)(2)(3)(4)(5)Removal. Tag and disconnect wiring harness wires, connectors, and terminals as required for ac-cess to other components or replacement of damaged parts.Cleaning and Inspection.(a) Clean wiring harness with filtered compressed air and a soft bristle brush or wipe with a clean,lint-free cloth lightly moistened with an approved solvent.(b) Visually inspect wiring harness for burns, bent, corroded or otherwise damaged connectors andterminals.(c) Check insulation for bums, chafing, and deteriorationTesting. Check continuity of individual wires with a mulitmeter or continuity light using Figure 5-13as a guide.Do not use acid core solder on electrical components. Equipment damagecould result if caution is not observed.Repair. Replace damaged wires, terminals, and connectors by unsoldering connections, installingreplacement parts and soldering connections.NOTEIf more than 30 percent of the wires are damaged, replace the wiring harness andforward it to higher level for rebuilding.Installation. Connect wiring harness wires, connectors and terminals after replacement of damagedparts.5-57
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