ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12i .Wiring Harnesses.NOTETag or otherwise identify electrical leads, terminals, and connectors and wiringharness support clamps before removal to facilitate installation.(1) Removal. Remove wiring harness assembly terminals and connectors as required for access to othercomponents and testing or replacement of damaged parts.(2) Cleaning and Inspection.(a)(b)(c)(d)(e)Clean wiring harness with filtered compressed air and an electrician’s brush or wipe with aclean, lint-free cloth lightly moistened with an approved solvent.Visually inspect wiring harness for burned, bent, corroded or otherwise damaged terminals.Inspect connectors for cracks, corrosion, stripped or otherwise damaged threads, bent or brokenpins and other damage.Check insulation for burns, deterioration and chafing.Replace any damaged parts.(3) Testing. Test continuity of individual wires using a multimeter or continuity light, using Figure 5-8 asa guide.Do not use acid core solder on electrical components. Equipment damagecould result if caution is not observed.(4) Repair. Replace damaged wires, terminals, and connectors by unsoldering connections, installing replace-ment parts and soldering.NOTEIf more than 30 percent of the wires are damaged, the wiring harness shall bereplaced.(5) Installation. Install parts that are damaged only.5-31
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