ARMY TM 9-6115-464-12
AIR FORCE TO 35C2-3-445-1
NAVY NAVFAC P-8-624-12
i .
Wiring Harnesses.
NOTE
Tag or otherwise identify electrical leads, terminals, and connectors and wiring
harness support clamps before removal to facilitate installation.
(1) Removal. Remove wiring harness assembly terminals and connectors as required for access to other
components and testing or replacement of damaged parts.
(2) Cleaning and Inspection.
(a)
(b)
(c)
(d)
(e)
Clean wiring harness with filtered compressed air and an electrician’s brush or wipe with a
clean, lint-free cloth lightly moistened with an approved solvent.
Visually inspect wiring harness for burned, bent, corroded or otherwise damaged terminals.
Inspect connectors for cracks, corrosion, stripped or otherwise damaged threads, bent or broken
pins and other damage.
Check insulation for burns, deterioration and chafing.
Replace any damaged parts.
(3) Testing. Test continuity of individual wires using a multimeter or continuity light, using Figure 5-8 as
a guide.
Do not use acid core solder on electrical components. Equipment damage
could result if caution is not observed.
(4) Repair. Replace damaged wires, terminals, and connectors by unsoldering connections, installing replace-
ment parts and soldering.
NOTE
If more than 30 percent of the wires are damaged, the wiring harness shall be
replaced.
(5) Installation. Install parts that are damaged only.
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