TM5-6115-593-34NAVFAC P-8-631-34TO-35C2-3-463-2(68) with screws (69) and washers (70and 71).(12)Attach plate (75) to fan guard (68) usinghardware previously removed.(13)Connect electrical leads on fan motor(76).(14)Replace housing kit (if installed) panelsand shutter assembly in accordance withChapter 15.(15)Connect hoses (25, 33, 12, 8, and 16)and secure with clamps (22, 29, 32, 6, 7,and 13).(16)Fill radiator with coolant.(17)Check for leaks.7-8.RADIATOR REPAIR, CODE B.a.Radiator. Clean and repair radiator core (81)as follows:(1)Remove radiator in accordance withparagraph 7-7.(2)Remove top tank (58) and bottom tank(59).(3)Inspect tubes. Clean tubes with radiatorcore brush, if necessary.(4)Check gaskets (62) for signs of erosionand replace if necessary.(5)Replace top tank (58) and bottom tank(59).(6)Test the radiator for leaks by placing theradiator with all outlet connectionssealed in a tank of water. Applycompressed air to 10 to 152psi (0.7 to 1kg/cm2) at filler opening and observe forleakage, indicated by air bubbles in thewater.(7)Mark off any leaks in the radiatorassembly.(8)Dry out and clean the radiatorthoroughly.(9)Solder the leaks in the radiator with acidcore solder.(10)Straighten bent radiator fins.(11)Replace radiator in accordance withparagraph 7-7.7-9.MOTOR REPLACEMENT, CODE B. Remove andreplace fan motor, referring to Figure 7-3 as follows:a.Removal. Remove fan motor (76) asdescribed in paragraph 7-7, a., steps (3) to (7).b.Disassembly. Disassemble fan motor asfollows (see figure7-4).(1)Remove key (13).(2)Remove mounting half (1) and gaskets(3 and 6) by removing screws (2 and 5).(3)Remove plugs (7 and 10).(4)Remove fan cover (17) by removingscrews (16).(5)Remove fan (26).(6)Remove couplings (8 and 11) andnipples (9 and 12).(7)Remove front bracket (32)(8)Remove bearing cap (28) by removingscrews (27).(9)Remove bearing (29) and spring (30).(10)Remove shaft (31).(11)Remove stator (23) and rotor (24) frombody assy (25).(12)Remove slinger (18) and bearing (19) byremoving screws (20).(13)Remove rear bracket (15) by removingscrews (14).c.Inspection.(1)Inspect for burnt or broken insulation.7-11
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