TM 5-6115-593-12TO 35C2-3-463-1open. Upon reaching their full-open position the louversset the travel-limit switches to their opposite position,deactivating the louver motors. Louver operation atshutdown is exactly the same except that the motorsoperate in a reverse direction and 24V DC is appliedthrough the normally closed contacts of the deenergizedlouver control relays.The shutter assembly (there are two) is automaticallyoperated by a hydraulic control assembly (figure 5-5)through which coolant is allowed to flow. With theengine cold, the spring-loaded shutters are held closedby the control assembly. As the coolant warms, thehydraulic medium (wax) melts. The control assemblyrelaxes its hold and allows the shutters to open. Thereis a direct correlation between coolant temperature andthe extent of shutter opening.5-22. INSTALLATION. The housing kit is installed bymounting its component sections directly onto the baseassembly and the support frame assembly in thefollowing sequence: door and shutter assembly, leftside, front (radiator end), right side, rear, top, andelectrical harness. Installation/assembly is normallyperformed at the Direct Support Maintenance level.5-23. LUBRICATION. The housing kit door andshutter assemblies, access doors, and all moving partsrequire lubrication in accordance with the lubricationorder LO5-6115-593-12. Army personnel shall refer toDA PAM 310-4 and Marine Corps personnel to SL-1-3 toensure that the latest edition of the lubrication order(LO) us being used.5-24. PREVENTIVE MAINTENANCE CHECKS ANDSERVICES (A, N, MC). To ensure that the housing kitis always ready for operation, inspect systematically sothat defects may be discovered and corrected beforethey result in serious damage or failure. Perform thepreventive maintenance checks and services inaccordance with table 5-7. Air Force users shall refer tothe applicable inspection manuals and work card sets inT.O. 35C2-3-series for periodic maintenancerequirements and table 5-7 for detailed procedures.Marine Corps users shall refer to the current issue of TM11275-15/1.5-25. ORGANIZATIONAL TROUBLESHOOTING.Table 5-8 contains information for locating andcorrecting operating troubles which may develop in thegenerator set when equipped with the housing kit. Eachmalfunction is followed by a list of tests or inspections todetermine probable causes and corrective actions.Perform the tests or inspections and corrective actionsin the order listed. Any trouble beyond the scope oforganizational maintenance shall be referred to the nexthigher level of maintenance.5-26. ORGANIZATIONAL MAINTENANCE OF THEHOUSING KIT.a. Inspection. (See figure 5-5.)(1) Inspect the louvers, door panels, and frontgrille for cracks, loose mounting, loose ormissing hardware, rust or corrosion.(2) Inspect the weather stripping around eachdoor assembly for peeling of adhesivebacking, excessive wear, rot, or damage.(3) Inspect all connectors in the wiring harnessfor damaged threads, and bent, loose, ormissing pins. Check all connections forsecurity and condition. Check all wiring fordefective or worn insulation.WARNINGSet MAINTENANCE LOCKOUT switch toLOCKOUT. Disconnect negative cablefrom batteries. Remove external powerby opening CB101 (120V RECEPTACLEBREAKER). Load terminals of generatorset circuit breaker (CB2) may still beenergized with the bus voltage.b. Test. Refer to FO-17 and perform a continuitycheck of the harness assembly using anohmmeter between connecting points in thewiring harness. Check for short circuits betweenconnector pins of the same receptacle, plug, orterminal board.5-21
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