Table 1-2. Repair and Replacement Standards -(Cont)
Components
Turbocharger
Impeller to shaft fit
Thrust bearing area width
Thrust bearing ring groove
Thrust collar to thrust bearing clearance -
measure 3 places
Journals, out of round
Journal diameter
Sealing ring hub outer diameter
Sealing ring hub-ring groove
Clearance between thrust collar and thrust plate
Turbine wheel shaft journal diameter
Fuel injection pump:
Transfer pump blades
Governor linkage
Roller to collar setting identical within 0.003
Clearance between throttle shut-off shaft and
linkage hook tab
Fuel injection nozzle opening ("popping") pressure
NOTE
New nozzles and rebuilt nozzles with
new springs are set at 3100 to 3150
psi to compensate for initial set of
new spindle springs.
Oil pump assembly
Oil gear, driven (heat in oil 350° F + 25° F and
press on shaft)
Oil gear, driver (heat in oil 350° F + 25° F and
press on shaft)
Oil gear, drive (heat in oil, 350° F + 25° F and
press on shaft)
Manufacturers
dimensions and
tolerances in
inches
Minimum
0.0002
0.001
0.3992
0.682
0.0645
0.001
Maximum
0.0004
0.1758
0.0665
0.004
0.003
0.683
0.0665
0.004
Check at 3 place
0.3992
1.0930
0.190
2825 psi
0.4020
0.220
2975 psi
0.848 in. from shaft end
1.812 in. from shaft end
Shaft to protrude 0.057
to 0.062 in.
I
Maximum
allowable
wear and
clearance
0.003
0.003
1-46