Table 1-2. Repair and Replacement Standards
Manufacturers
Maximum
dimensions and
allowable
tolerances in
wear and
inches
clearance
Components
Minimum
Maximum
ENGINE
Cylinder sleeves:
Inside diameter at top of ring travel
4.2495
4.2510
0.005
Diameter of cylinder sleeve at machined area
just below flange
4.811
4.813
0.002
Diameter of cylinder sleeve at packing ring
location
4.749
4.751
0.002
Sleeve flange outside diameter
4.998
5.002
0.004
Cylinder block-to-sleeve clearance at sleeve
lower diameter
0.001
0.005
0.004
Cylinder block -to-sleeve clearance at machined
area just below flange
0.0005
0.0045
0.004
Cylinder block -to -sleeve clearance at
sleeve flange
0.004
0.013
0.009
Clearance of piston skirt with sleeve
0.0025
0.0050
0.003
Fire wall height cylinder sleeve flange
0.0445
0.0475
0.002
Top surface of cylinder flange above cvlinder
block with sleeve installed
0.002
0.005
- - - -
Flange height adjusting shims available
0.005
0.010
0.015
0.020
Allowable taper
0.0015
Allowable out -of-round (When installed)
0.0015
Cylinder block:
Counterbore d. meter in cylinder block for
cylinder sleeve flame
5.006
5.011
0.005
Depth of counterbore for cylinder sleeve flange
0.3150
0.3165
0.0015
Bore in cylinder block for cylinder sleeve-top
4.8135
4.8155
0.002
Bore in cylinder block for cylinder sleeve - bottom
4.752
4.754
0.002
Bore in cylinder block for camshaft bearings
2.259
2.260
Bearing bore in cylinder block for main bearings
(without bearing), cap in place, and caps crews
tightened to specified torque
3.5607
3.5614
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1-35