TM-9-6115-658-13P Power Unit PU707A/M (NSN 6115-00-394-9573) MEP-115A 60 Kw 400 Hz Generator Set M200A1 2-Wheel 4-Tire Modified Trailer Manual

CHAPTER 1 INTRODUCTION
Section II. EQUIPMENT DESCRIPTION AND DATA
Figure 1-1. Features of AN/MJQ-42
Figure 1-2. Features of AN/MJQ-43
Figure 1-3. Location of Major Components for AN/MJQ-42
Figure 1-4. Location of Major Components for AN/MJQ-43
1-12 DIFFERENCES BETWEEN MODELS
Section III. PRINCIPLES OF OPERATION
CHAPTER 2 OPERATING INSTRUCTIONS - TM-9-6115-658-13P_24
Section I. DESCRIPTION AND USE OF OPERATORS CONTROLS AND INDICATORS
Table 2-1. Description of Switch Box Controls and Indicators
Section II. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
2-2.4.3     Routine Inspections
2-2.6 Operation of Power Plant with Minor Leaks.
Figure 2-2. Operator PMCS Routing Diagram
Table 2-2. Operator Preventive Maintenance Checks and Services
Operator Preventive Maintenance Checks and Services (continued) - TM-9-6115-658-13P_32
Operator Preventive Maintenance Checks and Services (continued) - TM-9-6115-658-13P_33
Operator Preventive Maintenance Checks and Services (continued) - TM-9-6115-658-13P_34
Operator Preventive Maintenance Checks and Services (continued) - TM-9-6115-658-13P_35
Operator Preventive Maintenance Checks and Services (continued) - TM-9-6115-658-13P_36
Operator Preventive Maintenance Checks and Services (continued) - TM-9-6115-658-13P_37
Operator Preventive Maintenance Checks and Services (continued) - TM-9-6115-658-13P_38
Operator Preventive Maintenance Checks and Services (continued) - TM-9-6115-658-13P_39
Operator Preventive Maintenance Checks and Services (continued) - TM-9-6115-658-13P_40
Operator Preventive Maintenance Checks and Services (continued) - TM-9-6115-658-13P_41
Operator Preventive Maintenance Checks and Services (continued) - TM-9-6115-658-13P_42
Operator Preventive Maintenance Checks and Services (continued) - TM-9-6115-658-13P_43
Section III. OPERATION UNDER USUAL CONDITIONS - TM-9-6115-658-13P_44
2-3.2.2 External Fuel Line Connection.
2-3.3 Grounding of Generator Set.
Figure 2-5. Ground Rod and Slide Hammer.
Figure 2-6. Ground Cable Connection
Figure 2-7. Switch Box Load Cable Connections.
2-5    OPERATING PROCEDURES
2-5.3.2 Load Transfer.
2-5.3.3 Stopping Generator Set
Figure 2-10. AN/MJQ-43 Identification/Transportation Data Plate
Figure 2-11. Disconnect Load Cables
2-7.3 Retrieve Ground Cable and Rod.
Figure 2-12. Remove Ground Cable.
2-7.4 Retrieve Fire Extinguisher(s)
Figure 2-14. Disconnect Auxiliary Fuel (Typical).
Section IV. OPERATION UNDER UNUSUAL CONDITIONS
CHAPTER 3 OPERATOR MAINTENANCE INSTRUCTIONS
Section I. OPERATOR LUBRICATION
Section II. OPERATOR MAINTENANCE PROCEDURES
Section III. OPERATOR TROUBLESHOOTING
Figure 3-1. GEN 1 or GEN 2 Indicator Lamp Fails To Light With    Corresponding Generator Set Running
Figure 3-2. With GEN 1 Or GEN 2 On Line Indicator Lamp On, No Power Exists At Switch Box Load Terminals
CHAPTER 4 UNIT MAINTENANCE INSTRUCTIONS
Section I. SERVICE UPON RECEIPT OF EQUIPMENT
4-2    INSTALLATION INSTRUCTION
Figure 4-1. Installation of Power Cables
Section II. REPAIR PARTS; SPECIAL TOOLS; TEST, MEASUREMENT, AND DIAGNOSTIC EQUIPMENT (TMDE); AND SPECIAL SUPPORT EQUIPMENT
Section III. UNIT LUBRICATION - TM-9-6115-658-13P_71
Section IV. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS
Figure 4-3. Unit PMCS Routing Diagram
Section V. UNIT TROUBLESHOOTING
Figure 4-4. Indicator Lamp Serviceable but Fails to Light With Generator Set Running.
Figure 4-5. No Power At Load Terminal L1 with Switch Set to Operating Generator
Figure 4-6. No Power At Load Terminal L2 with Switch Set To Operating     Generator And GEN SET Connected for 120/240 VAC
Section VI. MAINTENANCE PROCEDURES
Figure 4-7. Power Cable Connections to Switch Box Contactors
Figure 4-8. Disconnect Power Cable from Generator Set.
Figure 4-9. Disconnect Power Cable from Switch Box Terminals
INSTALLATION - TM-9-6115-658-13P_82
2.    Insert terminal lug end
4-13 ASSEMBLY, SWITCH BOX MAINTENANCE.
Figure 4-10. Assembly, Switch Box Repair
INSTALLATION - TM-9-6115-658-13P_86
4-14 LIGHT/LAMP ASSEMBLY MAINTENANCE
Table 4-2. Indicator Light Assembly Test Points
4-15 LIGHT SYNCHRONIZING MAINTENANCE
INSTALLATION - TM-9-6115-658-13P_90
4-16 SWITCH, TOGGLE MAINTENANCE
Figure 4-13. Switch, Toggle Maintenance
4-17 SWITCH BOX TERMINAL LOAD MAINTENANCE
Figure 4-14. Switch Box Terminal Load Maintenance.
Figure 4-15. Terminal Load Clip Maintenance.
4-18 TERMINAL LOAD COVER MAINTENANCE
Figure 4-16. Terminal Load Cover Maintenance.
4-19 BOX, ACCESSORY MAINTENANCE.
Figure 4-18. Box, Accessory Repair.
4-20 BRACKET, FIRE EXTINGUISHER REPLACEMENT.
Figure 4-19. Bracket, Fire Extinguisher Replacement.
4-21 PLATE, ID AND REFLECTOR REPLACEMENT.
Figure 4-20. Plate, ID and Reflector Replacement.
4-22    PLATFORM, TRAILER REPLACEMENT.
4-23    AN/MJQ42/43 FENDER, ROADSIDE/FENDER, CURBSIDE MAINTENANCE
Figure 4-22. AN/MJQ-42/43 Fender, Roadside/Fender, Curbside Maintenance
INSTALLATION - TM-9-6115-658-13P_107
4-24 JACK, LEVELING-SUPPORT MAINTENANCE.
Figure 4-23. Jack, Leveling Support Replacement, 1 Ton Trailer.
Figure 4-24. Jack, Leveling-Support Repair, 1 Ton Trailer.
4-25 MOUNT, ANTENNA AND SUPPORT, MAST REPLACEMENT.
4-26 REEL, CABLE AND BRACKET, REEL MAINTENANCE.
Figure 4-26. Reel, Cable and Bracket, Reel Maintenance.
4-27 RACK, STOWAGE MAINTENANCE.
Figure 4-27. Rack, Stowage Maintenance
REMOVAL - TM-9-6115-658-13P_116
4-28 TERMINAL, GROUND REPLACEMENT.
Figure 4-28. Terminal, Ground Replacement.
Section VII. ADMINISTRATIVE STORAGE - TM-9-6115-658-13P_119
CHAPTER 5 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
Section I. REPAIR PARTS; SPECIAL TOOLS; TEST, MEASUREMENT, AND DIAGNOSTIC EQUIPMENT (TMDE); AND SPECIAL SUPPORT EQUIPMENT
Section II. TROUBLESHOOTING
Section III. MAINTENANCE PROCEDURES
Figure 5-1. Removing Generator, 3kW Mounting Hardware.
5-7 FENDER, ROADSIDE/FENDER,CURBESIDE REPAIR.
5-8   RAILS, MOUNTING REPLACEMENT.
5-9 RELAY BOARD HARNESS W11 MAINTENANCE - TM-9-6115-658-13P_127
Table 5-1. Relay Board Harness W11 Wire List
Figure 5-3. Relay Board Harness Assembly W11 Removal.
Figure 5-4. Switch Box Schematic.
Figure 5-5. Switch Box Reference List
5-10 RELAY MAINTENANCE
Figure 5-7. Relay Schematic.
5-11 RELAY, PERMISSIVE PARALLELING MAINTENANCE.
REMOVAL - TM-9-6115-658-13P_135
5-12 CONTACTOR MAINTENANCE
Figure 5-9. Contactor Maintenance.
Table 5-3. Contactor Operation
5-13 RESISTOR MAINTENANCE.
Figure 5-10. Resistor Maintenance.
INSTALLATION - TM-9-6115-658-13P_141
APPENDIX A REFERENCES - TM-9-6115-658-13P_142
A-7 FIELD MANUALS.
APPENDIX B MAINTENANCE ALLOCATION CHART - TM-9-6115-658-13P_144
B-3 EXPLANATION OF COLUMNS IN THE MAC - TM-9-6115-658-13P_145
B-4 EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS - TM-9-6115-658-13P_146
Section II. MAINTENANCE ALLOCATION CHART
MAINTENANCE ALLOCATION CHART (Contd) - TM-9-6115-658-13P_148
MAINTENANCE ALLOCATION CHART (Contd) - TM-9-6115-658-13P_149
MAINTENANCE ALLOCATION CHART (Contd) - TM-9-6115-658-13P_150
MAINTENANCE ALLOCATION CHART (Contd) - TM-9-6115-658-13P_151
Section III. TOOLS AND TEST EQUIPMENT REQUIREMENTS
Section IV. REMARKS
APPENDIX C UNIT AND DIRECT SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)
Section I. INTRODUCTION
Source Code.
Maintenance Code - TM-9-6115-658-13P_158
Recoverability Code.
C-4 EXPLANATION OF CROSS-REFERENCE INDEXES AND COLUMNS
C-5 SPECIAL INFORMATION
Figure C-1. AN/MJQ-42 Power Plant, 97403 13229E5720 (Sheet 1 of 2)
Figure C-1. AN/MJQ-43 Power Plant, 97403 13229E5730 (Sheet 2 of 2)
REPAIR PARTS LIST (CONTD)
Figure C-2. Trailer 97403 13230E6832
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_166
Figure C-3. Modification Kit, Electrical Power and Distribution Equipment
REPAIR PARTS LIST (CONT'D)
Figure C-4. Fender, Curbside
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_170
Figure C-5. Fire Extinguisher Bracket
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_172
Figure C-6. Mount, Antenna
Figure C-7. Support, Mast
Figure C-8. Fender, Roadside
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_176
Figure C-9 Bracket, Fire Extinguisher
Figure C-10. Support, Mast
Figure C-11. Mount, Antenna
Figure C-12. Accessory Box
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_182
Figure C-13. Rails, Mounting
Figure C-14. Platform, Trailer
Figure C-15.   Jack, Leveling-Support
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_186
Figure C-16. Rack, Stowage
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_188
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_189
Figure C-17. Plate
Figure C-18. 3kW Generator
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_192
Figure C-19. Reel, Cable
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_194
Figure C-20. Switch/Box Assembly - TM-9-6115-658-13P_195
Figure C-20. Switch/Box Assembly - TM-9-6115-658-13P_196
Figure C-20. Switch/Box Assembly - TM-9-6115-658-13P_197
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_198
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_199
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_200
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_201
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_202
Figure C-21. Assembly, Relay Board
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_204
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_205
Figure C-22. Relay, Permissive Paralleling
Figure C-23. Lights/Lamps Assembly
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_208
Figure C-24. Switches
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_210
Figure C-25. Leads/Harnesses
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_212
Figure C-26. Terminal, Stud
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_214
Figure C-27. Contactor, Magnetic
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_216
Figure C-28. Resistor, Fixed
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_218
Figure C-29. Cable, Power W1
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_220
Figure C-30. Cable, Power W2
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_222
Figure C-31. Cable W9, 97403, 13230E6951 (Sheet 1 of 2)
Figure C-31. Cable W9, 97403, 13230E6951 (Sheet 2 of 2)
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_226
Figure C-32. Cable W11
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_228
REPAIR PARTS LIST (CONT'D) - TM-9-6115-658-13P_229
Section IV. Cross-Reference Indexes
National Stock Number Index - TM-9-6115-658-13P_232
National Stock Number Index - TM-9-6115-658-13P_233
National Stock Number Index - TM-9-6115-658-13P_234
National Stock Number Index - TM-9-6115-658-13P_235
Part Number Index - TM-9-6115-658-13P_236
Part Number Index - TM-9-6115-658-13P_237
Part Number Index - TM-9-6115-658-13P_238
Part Number Index - TM-9-6115-658-13P_239
Part Number Index - TM-9-6115-658-13P_240
Part Number Index - TM-9-6115-658-13P_241
Part Number Index - TM-9-6115-658-13P_242
Figure and Item Number Index - TM-9-6115-658-13P_243
Figure and Item Number Index - TM-9-6115-658-13P_244
Figure and Item Number Index - TM-9-6115-658-13P_245
Figure and Item Number Index - TM-9-6115-658-13P_246
Figure and Item Number Index - TM-9-6115-658-13P_247
Figure and Item Number Index - TM-9-6115-658-13P_248
Figure and Item Number Index - TM-9-6115-658-13P_249
APPENDIX D EXPENDABLE AND DURABLE SUPPLIES AND MATERIALS LIST
Section II. TABLE OF EXPENDABLE AND DURABLE SUPPLIES AND MATERIALS
APPENDIX E ADDITIONAL AUTHORIZATION LIST (AAL)
APPENDIX F FABRICATION/ASSEMBLY OF PARTS
Figure F-1. Electrical Lead.
Figure F-2. Relay Board Harness Assembly
PARTS LIST - TM-9-6115-658-13P_257
WIRE LIST
Figure F-3. Power Cable Assembly.
WIRE LIST - TM-9-6115-658-13P_260
Figure F-4. Switch Box Harness Assembly.
PARTS LIST - TM-9-6115-658-13P_262
WIRE LIST - TM-9-6115-658-13P_263
APPENDIX G TORQUE LIMITS - TM-9-6115-658-13P_264
APPENDIX H MANDATORY REPLACEMENT PARTS
APPENDIX I COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LIST
Section II. COMPONENTS OF END ITEM
TECHNICAL MANUAL OPERATOR, UNIT, AND DIRECT SUPPORT MAINTENANCE MANUAL
Section III. BASIC ISSUE ITEMS
BASIC ISSUE ITEMS Continued
GLOSSARY - TM-9-6115-658-13P_274
Section II. DEFINITION OF UNUSUAL TERMS - TM-9-6115-658-13P_275
WIRING DIAGRAM, POWER PLANT, AN/MJQ-42 AND 43

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