TM-9-6115-604-12 Generator Set Diesel Engine Driven Tactical Skid Rtd. 60 Kw 3 Phase 4 Wire 120/208 and 240/416 Volts Manual

CHAPTER 1 INTRODUCTION - TM-9-6115-604-12_18
SECTION II. DESCRIPTION AND DATA - TM-9-6115-604-12_19
Figure 1-1. Generator Set - Front Three-Quarter View
Figure 1-2. Generator Set - Rear Three-Quarter View
Figure 1-3. Generator Set - Left Side View
Figure 1-4. Generator Set-Right Side View
Figure 1-5. Generator Set - View Into Right Rear Side of Engine Compartment
Figure 1-6. Generator Set - View Into Right Front Side of Engine Compartment
Figure 1-7. Generator Set - View Into Right Side of Generator Compartment
Figure 1-8. Generator Set - View Into Left Side of Engine Compartment (Sheet 1 of 2)
Figure 1-8. Generator Set - View Into Left Side of Engine Compartment (Sheet 2 of 2)
Figure 1-9. Remote Control Module Cable
Figure 1-10. Identification and Instruction Plates
Figure 1-11. Fuel System Diagram
Figure 1-12. Cooling System Block Diagram
Figure 1-13. Lubrication System Block Diagram
Table 1-1. System Capacities and Detailed Data on Components
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_35
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_36
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_37
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_38
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_39
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_40
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_41
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_42
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_43
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_44
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_45
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_46
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_47
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_48
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_49
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_50
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_51
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_52
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_53
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_54
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_55
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_56
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_57
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_58
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_59
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_60
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_61
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_62
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_63
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_64
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_65
Table 1-1. System Capacities and Detailed Data on Components (Continued) - TM-9-6115-604-12_66
Table 1-2. Torque and Engineering Data
Table 1-2. Torque and Engineering Data (Continued)
Table 1-4. Minimum Body Clearances
SAFE CLEARANCE PROCEDURE
DEENERGIZED LINES AND EQUIPMENT.
DEENERGIZED LINES AND EQUIPMENT. (cont)
SECTION I. OPERATING PROCEDURES
Figure 2-1. Engine Control Panel C, Controls and Instruments
Table 2-1. Engine Control Panel C, Controls and Instruments - TM-9-6115-604-12_75
Table 2-1. Engine Control Panel C, Controls and Instruments - TM-9-6115-604-12_76
Figure 2-2. Generator Control Panel B, Controls and Instruments
Table 2-2. Generator Control Panel B, Controls and Instruments (Continued)
oTable 2-2. Generator Control Panel B, Controls and Instruments (Continued)
Figure 2-3. Annunciator Control Panel A, Controls and Instruments
Table 2-3. Annunciator Control Panel A, Controls and Instruments
Figure 2-4. Annunciator Panel A9 Indicators
Table 2-4. Annunciator Panel A9 Indicators (Continued) - TM-9-6115-604-12_83
Table 2-4. Annunciator Panel A9 Indicators (Continued) - TM-9-6115-604-12_84
Figure 2-5. Overcurrent Relay K114 Controls and Instruments
Table 2-5. Overcurrent Relay K114 Controls and Instruments
Figure 2-6. Synchronizer and Load Sharing Panel Controls
Table 2-6. Load Sharing Panel A104, Controls
Figure 2-7. Distribution Panel DP2 Controls
Table 2-7. Distribution Panel DP2, Controls
Figure 2-8. Distribution Panel DP1 Controls
Table 2-8. Distribution Panel DP1, Controls and Indicators
Figure 2-9. Load Circuit Breaker CB101, Controls and Indicators
Table 2-9. Load Circuit Breaker CB101, Controls and Indicators
Figure 2-10. Voltage Regulator VR101, Controls
Figure 2-11. Miscellaneous Controls and Instruments
Table 2-11. Miscellaneous Controls and Instruments
Figure 2-12. Cabinet C, Front Interior Section, As Seen From Control Room
Table 2-12. Cabinet C, Front Interior Section, As Seen From Control Room
Figure 2-13. Starting Generator Set - Single Unit Operation
Figure 2-14. Single Unit Operation
Figure 2-15. Stopping Generator Set - Unit Operation
PARALLELING THE GENERATOR SET (UNITS IN PARALLEL)
Figure 2-16. Droop Parallel Operation (Sheet 1 of 2)
Figure 2-16. Droop Parallel Operation (Sheet 2 of 2)
Figure 2-17. Parallel Operation Connection Diagram.
Figure 2-18. Paralleling Receptacles
Figure 2-19. Isochronous Parallel Operation (Sheet 1 of 2)
Figure 2-19. Isochronous Parallel Operation (Sheet 2 of 2)
Figure 2-21. Remote Control Panel, Controls and Instruments
Table 2-13. Remote Control Panels, Controls and Instruments - TM-9-6115-604-12_111
Table 2-13. Remote Control Panels, Controls and Instruments - TM-9-6115-604-12_112
SECTION II . OPERATION OF AUXILIARY EQUIPMENT
Figure 2-22. Single Unit Remote Operation (Sheet 1 of 2)
Figure 2-23. Stopping Generator Set - Single Unit Operation with Remote Control Module
Figure 2-24. Remote Droop Parallel Operation (Sheet 1 of 2)
Figure 2-24. Remote Droop Parallel Operation (Sheet 2 of 2)
Figure 2-25. Remote Isochronous Parallel Operation (Sheet 1 of 2)
Figure 2-25. Remote Isochronous Parallel Operation (Sheet 2 of 2)
Figure 2-26. Removing generator Set From Remote Parallel Operation
SECTION III. OPERATION UNDER UNUSUAL CONDITIONS - TM-9-6115-604-12_121
OPERATION IN BLOWING DUST OR SAND STORM CONDITIONS
Table 3-1. Consumable Operating and Maintenance Supplies
Table 3-1. Consumable Operating and Maintenance Supplies (Continued) - TM-9-6115-604-12_124
Table 3-1. Consumable Operating and Maintenance Supplies (Continued) - TM-9-6115-604-12_125
SECTION II. LUBRICATION INSTRUCTIONS - TM-9-6115-604-12_126
LUBRICATION INFORMATION
Figure 3-1. Engine and related Parts (Sheet 1 of 2)
Figure 3-1. Engine and Related Parts (Sheet 2 of 2)
Figure 3-2. Engine and Related Parts (Sheet 1 of 5).
Figure 3-2. Engine and Related Parts ( Sheet 2 of 5)
Figure 3-2. Engine and Related Parts (Sheet 3 of 5)
Figure 3-2. Engine and Related Parts (Sheet 4 of 5)
Figure 3-2. Engine and Related Parts ( Sheet 5 of 5)
Oil Change Instructions.
Figure 3-3. Lubrication of Generator G1 Main Bearing
SECTION III. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 3-2. Operator Preventive Maintenance Checks and Services
Table 3-2. Operator Preventive Maintenance Checks and Services. (Continued) - TM-9-6115-604-12_139
Table 3-2. Operator Preventive Maintenance Checks and Services. (Continued) - TM-9-6115-604-12_140
SECTION IV. TROUBLESHOOTING
Table 3-3. Operator Troubleshooting
Table 3-3. Operator Troubleshooting (Continued) - TM-9-6115-604-12_143
Table 3-3. Operator Troubleshooting (Continued) - TM-9-6115-604-12_144
SECTION V. OPERATOR MAINTENANCE INSTRUCTIONS
Figure 3-4. Shutter Control Lever Assembly
Figure 3-5. Batteries and Related Parts (Sheet 1 of 2)
Figure 3-5. Batteries and Related Parts (Sheet 2 of 2)
MAINTENANCE OF DC ELECTRICAL AND CONTROL SYSTEM
Figure 3-6. Battery Cable Assemblies
Repair. - TM-9-6115-604-12_151
MAINTENANCE OF AC POWER GENERATION AND CONTROL SYSTEM
Figure 3-7. Main Disconnect Switch S120
Figure 3-8. Cable Assemblies (Sheet 1 of 2)
Figure 3-8. Cable Assemblies (Sheet 2 of 2)
MAINTENANCE OF FUEL SYSTEM
MAINTENANCE OF FUEL SYSTEM (cont)
Figure 3-9. Location of AC and DC Service Lights, Switches, and Receptacle
Figure 3-10. Maintenance of AC Lights, Switches, and Receptacle
Figure 3-11. Fuel Transfer Pump and Related Parts
Figure 3-12. Maintenace of Fuel Strainer Assembly
Maintenance of Fuel Filter Assemblies
Figure 3-13. Fuel Lines
Maintenance of Filler Cap and Strainer
Figure 3-14. Ether Tank Installation.
MAINTENANCE OF COOLING SYSTEM
Figure 3-15. Tank and Related Parts
Table 3-4. Freezing Points, Composition, and Specific Gravities of Military Antifreeze
TM-9-6115-604-12_169
Figure 3-17. Radiator Assembly and Related Parts (Sheet 2 of 2)
Table 3-5. Coolant Test Results and Recommendations
Maintenance of Radiator Pipes. Hoses. and Clamps.
Install
Figure 3-17. Engine Preheater and Thermostat
MAINTENANCE OF LUBRICATION SYSTEM.
Figure 3-18. Crankcase Breathers
MAINTENANCE OF THE ENGINE.
Figure 3-19. Air Cleaner Assembly
Figure 3-20. Air Control Valve
Figure 3-21. Rocker Housing Covers
MAINTENANCE OF ENGINE EXHAUST SYSTEM
Figure 3-22. Muffler and Related Part
Maintenance of Exhaust Pipes Elbows Gaskets and Thermocouples
MAINTENANCE OF CONTROLS, INSTRUMENTS, AND SWITCHGEAR
Figure 3-23. Switchgear Access Panel (Sheet 1 of 2)
Figure 3-23. Switchgear Access Panel (Sheet 2 of 2)
Figure 3-25. Cabinet A, As Seen From Generator Compartment (Sheet 1 of 2)
Figure 3-26. Cabinet A, As Seen From Generator Compartment (Sheet 2 of 2)
Figure 3-26. Inside Upper Cabinet A, Right Interior Wall, As Seen From The Control Room
Inspect. - TM-9-6115-604-12_190
Inspect. - TM-9-6115-604-12_191
Inspect. - TM-9-6115-604-12_192
Inspect. - TM-9-6115-604-12_193
Figure 3-27.   Lower cabinet, B.   As Seen Generator Compartment
Figure 3-28.   Upper Cabinet B, As Seen From The Control Room
Inspect. - TM-9-6115-604-12_196
Inspect. (cont)
Figure 3-29.   Cabinet C, Rear Interior Section, As Seen From Generator Compartment.
Inspect. - TM-9-6115-604-12_199
Replace - TM-9-6115-604-12_200
CHAPTER 4 UNIT MAINTENANCE - TM-9-6115-604-12_201
Figure 4-1.   Generator Set Configured For Shipment.
INSTALLATION - TM-9-6115-604-12_203
INSTALLATION - TM-9-6115-604-12_204
Figure 4-2.   Grounding Generator set to a Driven Metal Rod
Figure 4-3.   Grounding Generator Set to a Buried Metal Plate
Figure 4-4.   Grounding Generator set to an Underground Metallic Water Piping System
Figure 4-5. Muffler Storage Location
Load Circuit Breaker
Figure 4-6. Main Disconnect Switch S120 and Load Circuit Breaker CB101 Lock-ups
AC Lighting and Receptacle Circuits
Figure 4-7.   Connection Board TB103 Configurations.
Figure 4-8.Utility Power Receptacle J101.
Depreservation and Initial Servicing
Fill fuel tank
Operational Checkout.
Operational Checkout. (cont)
SECTION II. MOVEMENT TO A NEW WORK SITE
Fuel. Coolant. and Oil Drainage
Muffler Stowage
Figure 4-9.   Lifting Attachment Kit
Figure 4-10.   Rigging Lifting Attachment Kit to Lift Generator Set
Table 4-1. Special Tools and Equipment
Table 4-2. Unit Preventive Maintenance Checks and Services
Table 4-3. Unit Troubleshooting - TM-9-6115-604-12_225
Table 4-3. Unit Troubleshooting - TM-9-6115-604-12_226
Table 4-3. Unit Troubleshooting (Continued) - TM-9-6115-604-12_227
Table 4-3. Unit Troubleshooting (Continued) - TM-9-6115-604-12_228
Table 4-3. Unit Troubleshooting (Continued) - TM-9-6115-604-12_229
Table 4-3. Unit Troubleshooting (Continued) - TM-9-6115-604-12_230
Table 4-3. Unit Troubleshooting (Continued) - TM-9-6115-604-12_231
Table 4-3. Unit Troubleshooting (Continued) - TM-9-6115-604-12_232
SECTION VI. RADIO INTERFERENCE SUPPRESSION
Figure 4-11. Fan and Motor Assembly and Related Parts
Fan Shutter Assembly
REMOVAL OF ROOF PANELS, ACCESS DOORS, AND SHUTTERS
Figure 4-12. Roof Panels, Control Room
Figure 4-13. Control Room Sound Insulation
Figure 4-14. Engine Compartment Roof Panels
Removal of Housing Panels. Access Doors, and Shutter Assemblies
Figure 4-15. Access Doors and Shutters (Sheet 1 of 6)
Figure 4-15. Access Doors and Shutters (Sheet 2 of 6)
Figure 4-15. Access Doors and Shutters (Sheet 3 of 6)
Figure 4-15. Access Doors and Shutters (Sheet 4 of 6)
Figure 4-15. Access Doors and Shutters (Sheet 5 of 6
Figure 4-15. Access Doors and Shutters (Sheet 6 of 6)
Figure 4-16. Radiator Shutter Assembly
REPAIR OF HOUSING COMPONENTS
Figure 4-17. Door Assemblies
Figure 4-18. Fixed Frame Shutter Assembly
Figure 4-19. Left Hand Shutter Door Assembly
Figure 4-20. Right Hand Shutter Door Assembly
Figure 4-21. Right Hand/Left Hand Shutter Control Lever Assembly.
Figure 4-22. Control Room Door Assembly (Sheet 1 of 3)
Figure 4-22. Control Room Door Assembly (Sheet 2 of 3)
Figure 4-21. Control Room Door Assembly (Sheet 3 of 3)
Figure 4-23. Cover Assembly
oFigure 4-24. Radiator Shutter Control Lever Assembly
INSTALLATION OF RADIATOR SHUTTER ASSEMBLY
INSTALLATION OF ACCESS DOORS, SHUTTERS, AND ROOF PANELS
MAINTENANCE OF SOUND INSULATION PANELS
MAINTENANCE OF SOUND INSULATION PANELS (cont)
MAINTENANCE OF SOUND INSULATION PANELS (cont)
Figure 4-25. Acoustical Panel Repair (Sheet 1 of 2)
Figure 4-25. Acoustical Panel Repair (Sheet 2 of 2)
GENERAL - TM-9-6115-604-12_266
GENERAL (cont) - TM-9-6115-604-12_267
GENERAL (cont) - TM-9-6115-604-12_268
GENERAL (cont) - TM-9-6115-604-12_269
GENERAL (cont) - TM-9-6115-604-12_270
GENERAL (cont) - TM-9-6115-604-12_271
MAINTENANCE OF BATTERY CHARGER
Figure 4-26. Battery Charger BC1
MAINTENANCE OF STARTER SLAVE RELAYS K1/K2
MAINTENANCE OF CRANK CYCLE TIMER M7 AND CRANK RELAY K3
MAINTENANCE OF WIRING HARNESS
MAINTENANCE OF COOLANT TEMPERATURE SWITCHES WT1/WT2
MAINTENANCE OF LUBRICANT OIL TEMPERATURE SWITCH OT2
MAINTENANCE OF OIL PRESSURE ALARM AND SHUTDOWN SWITCH OP1/OP2
Figure 4-28. Speed Switch Sensitivity Tests
MAINTENANCE OF DC -CIRCUIT BREAKERS CB1 AND CB2
Figure 4-29. DC Circuit Breakers CB1 and CB2
Figure 4-30. Fuel Level Switches FL1 through FL4.
Figure 4-31. Fuel Tank (Sheet 1 of 2)
Figure 4-31. Fuel Tank (Sheet 2 of 2)
MAINTENANCE OF FUEL QUANTITY TRANSMITTER MT4.
MAINTENANCE OF AIR CONTROL BOX DISCONNECT SWITCH OP3
Figure 4-32. Starter Motor Assembly
Figure 4-33. No Load Test Circuit
Figure 4-35. Checking Pinion Clearance
GENERAL - TM-9-6115-604-12_291
GENERAL (cont) - TM-9-6115-604-12_292
GENERAL (cont) - TM-9-6115-604-12_293
GENERAL (cont) - TM-9-6115-604-12_294
MAINTENANCE OF WIRING HARNESSES
MAINTENANCE OF WIRING HARNESSES (cont)
MAINTENANCE OF LIGHTS AND SWITCHES
MAINTENANCE OF LIGHTNING ARRESTERS (SURGE)
Figure 4-36. Lightning Arresters E101. E102. and E103
MAINTENANCE OF MAIN DISCONNECT SWITCH S120
MAINTENANCE OF MAIN DISCONNECT SWITCH S120 (cont)
Figure 4-37. Main Disconnect Switch S120 Assembly
TEST OF PARALLEL CABLE ASSEMBLIES.
MAINTENANCE OF LOAD TERMINALS
SECTION X. MAINTENANCE OF FUEL SYSTEM
MAINTENANCE OF FUEL TRANSFER PUMP
Figure 4-38. Fuel Transfer Pump and Solenoid Valve (Sheet 1 of 2)
MAINTENANCE OF SOLENOID VALVE.
MAINTENANCE OF FUEL FILTER ASSEMBLIES
MAINTENANCE   OF   ELECTRONIC   SPEED   CONTROL
MAINTENANCE OF EMERGENCY MANUAL FUEL SHUT OFF VALVE
Figure 4-39. Emergency Manual Fuel Shut Off Valve
INSPECT FUEL MANIFOLDS
Figure 4-40. Fuel Manifold and Related Parts
SECTION XI. MAINTENANCE OF COOLING SYSTEM
Figure 4-41. Water Pump
MAINTENANCE OF RADIATOR
Figure 4-42. Lifting of Radiator
Install.
MAINTENANCE OF COOLANT THERMOSTAT.
Figure 4-43. Water Filter Assembly and Coolant Thermostat
Figure 4-44. Sight Glass Assembly
MAINTENANCE OF FAN.
Figure 4-45. Fan Hub and Related Parts (Sheet 1 of 2)
Figure 4-45. Fan Hub and Related Parts (Sheet 2 of 2)
MAINTENANCE OF IDLER PULLEY ASSEMBLY
MAINTENANCE OF THE ENGINE PREHEAT
Figure 4-46. Engine Preheat Assembly (Sheet 1 of 3)
Figure 4-46. Engine Preheat Assembly (Sheet 2 of 3)
Figure 4-46. Engine Preheat Assembly (Sheet 3 of 3)
SECTION XII . MAINTENANCE OF LUBRICATION SYSTEM
Figure 4-7. By-Pass Filter Assembly
MAINTENANCE OF DRAIN VALVE AND HOSE
MAINTENANCE OF OIL SIGHT GAGE
Figure 4-48. Lube Oil Filter
MAINTENANCE OF PRELUBE PUMP
ENGINE TEST.
MAINTENANCE OF AIR FILTER ASSEMBLY (Figure 4-49) PIPES, HOSES, AND CLAMPS
Figure 4-49. Air Cleaner and Related Parts (Sheet 1 of 3)
Figure 4-49. Air Cleaner and Related Parts (Sheet 2 of 3)
Figure 4-49. Air Cleaner and Related Parts (Sheet 3 of 3)
Service - TM-9-6115-604-12_342
REPLACE AIR RESTRICTION INDICATOR.
Figure 4-50. Air Control Valve Assembly
Assembly - TM-9-6115-604-12_345
Figure 4-51. Inspection of Rocker Levers
Figure 4-54. Vibration Damper Timing Marks
Figure 4-55. Flywheel Timing Marks
Figure 4-57. Bottom Injector Plunger
Figure 4-59. Tightening Rocker Lever Adjusting Screw Locknuts
INSPECT VIBRATION DAMPER.
MAINTENANCE OF TURBOCHARGERS
Figure 4-61. Engine Assembly and Related Parts (Sheet 1 of 2)
Figure 4-61. Engine Assembly and Related Parts (Sheet 2 of 2)
SECTION XIV. MAINTENANCE OF CONTROLS, INSTRUMENTS, AND SWITCHGEAR
Figure 4-62. Control Room Components and Related Parts
KILOWATT HOURS COUNTER (CNTR)
Figure 4-63. Cabinet A Upper Front Door Assembly
FLASHER DS19.
CROSS CURRENT ADJUST RHEOSTAT R105
Figure 4-64. Test Data for FREQUENCY SEL SW S118
Figure 4-65. Removal and Installation of Strip Heaters
Figure 4-66. Cabinet B Upper Front Door
AC KILOVOLTS METER M101
AC KILOWATTS METER M107
POWER FACTOR METER M104
SYNCHROSCOPE METER M106
Figure 4-67. Test Data For BREAKER CONTROL Switch S4
AMMETER SWITCH S114 (25, Figure 2-2)
Figure 4-68. Cabinet B Upper Front Door
Figure 4-69. Test Data for AMMMETER Switch S114
Figure 4-70. Test Data for GEN/BUS VOLTMETER Switch S112
VOLT ADJ RHEOSTAT R101
Figure 4-71. Test Data for PARALLEL Switch S6
PHASE SEQUENCE INDICATOR LIGHTS
Figure 4-72. Cabinet B Upper Front Door
FREQUENCY DROOP/ISOCHRONOUS SWI TCH S117
CIRCUIT BREAKER POSITION OPEN INDICATOR DS33 AND CLOSED INDICATOR DS34
SYNCHROSCOPE SWITCH S115
PARALLEL/SINGLE SET LIGHTS DS35 AND DS36
Figure 4.74. Test Data for PHASE SEQ. SEL. SW. S119
REMOTE VOLTAGE ADJUST RHEOSTAT R106
LUBE OIL TEMP GAGE M2
Figure 4-75. Cabinet C Front Door Assembly
COOLANT   TEMP   GAGE   M3
FUEL LEVEL GAGE M4
TIME TOTALIZING METER M5
EXHAUST   TEMPERATURE   GAGE   (M6)   AND   THERMOCOUPLES.
FUEL PUMP ENERGIZED LIGHT DS107
Figure 4-76. Cabinet C Frint Door
MASTER (START/RUN/STOP) SWITCH S9
PANEL LIGHTS SWITCH S1
START AID SWITCH S10
Figure 4-77. Test Data for OPERATION SELECTOR SWITCH S3
ANNUNCIATOR HORN LS1
Figure 4-78. Maintenance of Annunciator Horn LS1
SET/UTILITY CIRCUIT BREAKERS
Figure 4-79. Utility/Set Circuit Breaker Assembly (Sheet 1 of 2)
Figure 4-79. Utility/Set Circuit Breaker Assembly (Sheet 2 of 2)
GROUND FAULT TRANSFORMER T100
GENERATOR    INSTRUMENT    TRANSFORMERS
PARALLELING CURRENT TRANSFORMER CT114
SECTION II. REMOTE CONTROL MODULE
Figure 5-1. Remote Control Module Assembly (Sheet 1 of 2)
Figure 5-1. Remote Control Module Assembly (Sheet 2 of 2)
OPERATOR TROUBLESHOOTING
Table 5-2. Operator Remote Control Module Troubleshooting (Continued)
Figure 5-2. Remote Control Module, Door Assembly (Sheet 1 of 4)
Figure 5-2. Remote Control Module, Door Assembly (Sheet 2 of 4)
Figure 5-2. Remote Control Module, Door Assembly (Sheet 3 of 4)
Figure 5-2. Remote Control Module, Door Assembly (Sheet 4 of 4)
OPERATOR MAINTENANCE OF THE REMOTE CONTROL MODULE
OPERATOR MAINTENANCE OF THE REMOTE CONTROL MODULE (cont)
Figure 5-3. Remote Control Module, Wiring Harness
UNIT MAINTENANCE OF THE REMOTE CONTROL MODULE
UNIT MAINTENANCE OF THE REMOTE CONTROL MODULE (cont) - TM-9-6115-604-12_416
UNIT MAINTENANCE OF THE REMOTE CONTROL MODULE (cont) - TM-9-6115-604-12_417
UNIT MAINTENANCE OF THE REMOTE CONTROL MODULE (cont) - TM-9-6115-604-12_418
UNIT MAINTENANCE OF THE REMOTE CONTROL MODULE (cont) - TM-9-6115-604-12_419
UNIT MAINTENANCE OF THE REMOTE CONTROL MODULE (cont) - TM-9-6115-604-12_420
UNIT MAINTENANCE OF THE REMOTE CONTROL MODULE (cont) - TM-9-6115-604-12_421
UNIT MAINTENANCE OF THE REMOTE CONTROL MODULE (cont) - TM-9-6115-604-12_422
UNIT MAINTENANCE OF THE REMOTE CONTROL MODULE (cont) - TM-9-6115-604-12_423
UNIT MAINTENANCE OF THE REMOTE CONTROL MODULE (cont) - TM-9-6115-604-12_424
UNIT MAINTENANCE OF THE REMOTE CONTROL MODULE (cont) - TM-9-6115-604-12_425
UNIT MAINTENANCE OF THE REMOTE CONTROL MODULE (cont) - TM-9-6115-604-12_426
UNIT MAINTENANCE OF THE REMOTE CONTROL MODULE (cont) - TM-9-6115-604-12_427
UNIT MAINTENANCE OF THE REMOTE CONTROL MODULE (cont) - TM-9-6115-604-12_428
UNIT MAINTENANCE OF THE REMOTE CONTROL MODULE (cont) - TM-9-6115-604-12_429
SECTION III. REMOTE CONTROL CABLE ASSEMBLY - TM-9-6115-604-12_430
Table 5-3. Unit Remote Control Module Troubleshooting (Continued) - TM-9-6115-604-12_431
Table 5-3. Unit Remote Control Module Troubleshooting (Continued) - TM-9-6115-604-12_432
Table 5-3. Unit Remote Control Module Troubleshooting (Continued) - TM-9-6115-604-12_433
Table 5-3. Unit Remote Control Module Troubleshooting (Continued) - TM-9-6115-604-12_434
APPENDIX A REFERENCES - TM-9-6115-604-12_435
APPENDIX B ADDITIONAL AUTHORIZATION LIST
APPENDIX C MAINTENANCE ALLOCATION CHART (MAC) SECTION I. INTRODUCTION C-1. THE ARMY MAINTENANCE SYSTEM MAC. a. This introduction (Section I) provides general explanation of all maintenance and repair functions authorized at various maintenance levels under the standard Army Maintenance System concept. b. The Maintenance Allocation Chart (MAC) in Section II designates overall authority and responsibility for the performance   of   maintenance   functions   on   the   Identified   end   item   or   component.   The   application   of   the maintenance functions to the end item or component will be consistent with the capacities and capabilities of the designated maintenance levels, which are shown on the MAC in column (4) as: (1) Unit - Includes two subcolumns, C (operator/crew) and O (unit) maintenance. (2) Direct Support - includes an F subcolumn. (3) General Support - includes an H subcolumn. (4) Depot - Includes a D subcolumn. c. Section III lists the tools and test equipment (both special tools and common tools sets) required for each maintenance function as referenced from Section II. d. Section IV contains supplemental Instructions and explanatory notes for a particular maintenance function. C-2. MAINTENANCE FUNCTIONS.    Maintenance functions will be limited to and defined as follows' (see 3.2 5.2g for ammunition MAC exception). a. Inspect To determine the serviceability of an Item by comparing its physical, mechanical, and/or electrical characteristics with established standards through examination (e.g., by sight, sound, or feel). b. Test. To verify serviceability by measuring the mechanical, pneumatic, hydraulic, or electrical characteristics of an item and comparing those characteristics with prescribed standards. c. Service. Operations required periodically to keep an Item In proper operating condition; i e., to clean (includes decontaminate, when required), to preserve, to drain, to paint, or to replenish fuel, lubricants, chemical fluids, or gases. d. Adjust. To maintain or regulate, within prescribed limits, by bringing into proper position, or by setting the operating characteristics to specified parameters. e. Align. to adjust specified variable elements of an item to bring about optimum or desired performance. f. Calibrate. To determine and cause corrections to be made or to be adjusted on Instruments or test, measuring, and diagnostic equipment used In precision measurement. Consists of comparisons of two Instruments, one of which Is a certified standard of known accuracy, to detect and adjust any discrepancy In the accuracy of the instrument being compared. g. Remove/Install. To remove and Install the same item when required to perform service or other maintenance functions Install may be the act of emplacing, seating, or fixing into position a spare, repair part, or module (component or assembly) In a manner to allow the proper functioning of an equipment or system. h. Replace. To remove an unserviceable Item and install a serviceable counterpart In Its place "Replace" s authorized by the MAC and assigned maintenance level is shown as the 3d position code of the SMR code. C-1
EXPLANATION OF COLUMNS IN THE MAC, SECTION   II
SECTION II. MAINTENANCE ALLOCATION CHART - TM-9-6115-604-12_439
SECTION II. MAINTENANCE ALLOCATION CHART (Continued) - TM-9-6115-604-12_440
SECTION II. MAINTENANCE ALLOCATION CHART (Continued) - TM-9-6115-604-12_441
SECTION II. MAINTENANCE ALLOCATION CHART (Continued) - TM-9-6115-604-12_442
SECTION II. MAINTENANCE ALLOCATION CHART (Continued) - TM-9-6115-604-12_443
SECTION II. MAINTENANCE ALLOCATION CHART (Continued) - TM-9-6115-604-12_444
SECTION II. MAINTENANCE ALLOCATION CHART (Continued) - TM-9-6115-604-12_445
SECTION II. MAINTENANCE ALLOCATION CHART (Continued) - TM-9-6115-604-12_446
SECTION II. MAINTENANCE ALLOCATION CHART (Continued) - TM-9-6115-604-12_447
SECTION II. MAINTENANCE ALLOCATION CHART (Continued) - TM-9-6115-604-12_448
SECTION II. MAINTENANCE ALLOCATION CHART (Continued) - TM-9-6115-604-12_449
SECTION II. MAINTENANCE ALLOCATION CHART (Continued) - TM-9-6115-604-12_450
SECTION II. MAINTENANCE ALLOCATION CHART (Continued) - TM-9-6115-604-12_451
SECTION II. MAINTENANCE ALLOCATION CHART (Continued) - TM-9-6115-604-12_452
SECTION II. MAINTENANCE ALLOCATION CHART (Continued) - TM-9-6115-604-12_453
SECTION II. MAINTENANCE ALLOCATION CHART (Continued) - TM-9-6115-604-12_454
SECTION II. MAINTENANCE ALLOCATION CHART (Continued) - TM-9-6115-604-12_455
SECTION II. MAINTENANCE ALLOCATION CHART (Continued) - TM-9-6115-604-12_456
SECTION II. MAINTENANCE ALLOCATION CHART (Continued) - TM-9-6115-604-12_457
SECTION II. MAINTENANCE ALLOCATION CHART (Continued) - TM-9-6115-604-12_458
SECTION II. MAINTENANCE ALLOCATION CHART (Continued) - TM-9-6115-604-12_459
SECTION II. MAINTENANCE ALLOCATION CHART (Continued) - TM-9-6115-604-12_460
SECTION II. MAINTENANCE ALLOCATION CHART (Continued) - TM-9-6115-604-12_461
SECTION III. TOOLS, TEST AND SUPPORT EQUIPMENT REQUIREMENTS
SECTION III. TOOLS, TEST AND SUPPORT EQUIPMENT REQUIREMENTS (Continued) - TM-9-6115-604-12_463
SECTION III. TOOLS, TEST AND SUPPORT EQUIPMENT REQUIREMENTS (Continued) - TM-9-6115-604-12_464
SECTION III. TOOLS, TEST AND SUPPORT EQUIPMENT REQUIREMENTS (Continued) - TM-9-6115-604-12_465
SECTION III. TOOLS, TEST AND SUPPORT EQUIPMENT REQUIREMENTS (Continued) - TM-9-6115-604-12_466
SECTION IV. REMARKS - TM-9-6115-604-12_467
FO-1. DC Schematic Diagram (Sheet 1 of 8) - TM-9-6115-604-12_483
FO-1. DC Schematic Diagram (Sheet 2 of 8) - TM-9-6115-604-12_484
FO-1. DC Schematic Diagram (Sheet 3 of 8) - TM-9-6115-604-12_485
FO-1. DC Schematic Diagram (Sheet 4 of 8) - TM-9-6115-604-12_486
FO-1. DC Schematic Diagram (Sheet 5 of 8) - TM-9-6115-604-12_487
FO-1. DC Schematic Diagram (Sheet 6 of 8) - TM-9-6115-604-12_488
FO-1. DC Schematic Diagram (Sheet 7 of 8)
FO-1. DC Schematic Diagram (Sheet 8 of 8)
FO-1. AC Schematic Diagram (Sheet 1 of 8)
FO-1. AC Schematic Diagram (Sheet 2 of 8)
FO-2. AC Schematic Diagram (Sheet 3 of 8)
FO-2. AC Schematic Diagram (Sheet 4 of 8)
FO-2. AC Schematic Diagram (Sheet 5 of 8)
FO-2. AC Schematic Diagram (Sheet 6 of 8) - TM-9-6115-604-12_496
FO-2. AC Schematic Diagram (Sheet 7 of 8)
FO-2. AC Schematic Diagram (Sheet 8 of 8)
FO-3. Remote Control Module AC and DC Schematic Diagram - TM-9-6115-604-12_499
FO-4. Generator Connection Box Wiring Diagram
FO-5. Engine Accessories Wiring Diagram (Sheet 1 of 2)
FO-5. Engine Accessories Wiring Diagram (Sheet 2 of 2)
FO-6. Control Room Wiring Diagram (Sheet 1 of 2)
FO-6. Control Room Wiring Diagram (Sheet 2 of 2)
FO-7. Cabinet A Wiring Diagram (Sheet 1 of 4)
FO-7. Cabinet B Wiring Diagram (Sheet 2 of 4)
FO-7. Cabinet A Wirng Diagram (Sheet 3 of 4)
FO-7.   Cabinet A Wiring Diagram (Sheet 4 of 4)
FO-8. Cabinet A Door Wiring Diagram - TM-9-6115-604-12_509
FO-9. Cabinet B Wiring Diagram (Sheet 1 of 3) - TM-9-6115-604-12_510
FO-9. Cabinet B Wiring Diagram (Sheet 2 of 3) - TM-9-6115-604-12_511
FO-9. Cabinet B Wiring Diagram (Sheet 3 of 3) - TM-9-6115-604-12_512
FO-10. Cabinet B Door Wiring Diagram - TM-9-6115-604-12_513
FO-11. Cabinet B Door Wiring Diagram (Sheet 1 of 5)
FO-11. Cabinet B Door Wiring Diagram (Sheet 2 of 5)
FO-11. Cabinet C Door Wiring Diagram (Sheet 3 of 5)
FO-11. Cabinet C Wiring Diagram (Sheet 4 of 5)
FO-11. Cabinet C Wiring Diagram (Sheet 5 of 5) - TM-9-6115-604-12_518
FO-12. Remote Control Module Wiring Diagram - TM-9-6115-604-12_519

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