TM-9-6115-464-12 Wrench Impact Hydraulic Model MV-12-140T Manual

Chapter 1 INTRODUCTION - TM-9-6115-464-12_18
DESTRUCTION OF MATERlEL TO PREVENT ENEMY USE
DESCRIPTION - TM-9-6115-464-12_20
Figure 1-1. Engine Generator Set, Right-Front, Three-Quarter View
Figure 1-2. Engine Generator Set, Left-Rear, Three-Quarter View
Figure 1-3. Acoustic Suppression Kit
IDENTIFICATION    AND    TABULATED    DATA
Tabulated   Data - TM-9-6115-464-12_25
Tabulated Data (cont)
Tabulated Data (cont) - TM-9-6115-464-12_27
Tabulated Data (cont) - TM-9-6115-464-12_28
Tabulated Data (cont) - TM-9-6115-464-12_29
Table 1-1. Differences in Performance Characteristics - TM-9-6115-464-12_30
Figure 1-4. Engine Generator Set, Right-Front, Three-Quater Internal View
Figure 1-5. Engine Generator Set, Left-Rear, Three-Quarter Internal View
Figure 1-6. Engine Starting System
Figure 1-7. Fuel System Diagram
Figure 1-8. Engine Cooling System
Figure 19. Engine Lubrication System
Figure 1-10. Air Intake and Exhaust System
Figure 1-11. Output Supply System
Figure   1-12.   Hydraulic   System   Diagram
Chapter 2 OPERATING INSTRUCTIONS - TM-9-6115-464-12_40
CONTROLS AND INSTRUMENTS
CONTROLS AND INSTRUMENTS (cont)
Figure 2-1. Generator Set Controls and Instruments
INSTALLATION   INSTRUCTIONS
Load Connection
Figure 2-2. Installation Plan
Figure 2-3. Ground Connections
Figure 2-4. Load Terminal Board Assembly
STARTING THE GENERATOR SET
STOPPING THE GENERATOR SET
LOAD CONNECTIONS FOR PARALLEL OPERATION
Figure 2-6. Paralleling for Load Transfer
PARALLEL OPERATION (LOAD SHARING)
Figure 2-7. Voltage Reconnection Board
Figure 2-8. Starting the Generator Set (Sheet 1 of 3) - TM-9-6115-464-12_55
Figure 2-8. Starting the Generator Set (Sheet 2 of 3)
Figure 2-8. Starting the Generator Set (Sheet 3 of 3)
Figure 2-9. Stopping the Generator Set
PARALLEL OPERATION (LOAD TRANSFER).
OPERATION OF TACTICAL UTILITY GENERATOR SETS
OPERATION OF TACTICAL UTILITY GENERATOR SETS (cont)
EXERCISE OF ENGINE ON STANDBY SERVICE - TM-9-6115-464-12_62
Section II. OPERATION UNDER UNUSUAL CONDITIONS - TM-9-6115-464-12_63
OPERATION UNDER RAINY OR HUMID CONDITIONS.
Figure 2-10. Operating the Fuel Burning Winterization Kit - TM-9-6115-464-12_65
ELECTRIC WINTERIZATION KIT - TM-9-6115-464-12_66
Figure 2-11. Operating the Electric Winterization Kit - TM-9-6115-464-12_67
Figure 2-12. Using the Wheel Mounting Kit
Figure 2-13. Operating the Load Bank
APPLICATIONS KIT.
Figure 2-14. Applications Kit Components
Figure 2-15. Acoustic Suppression Kit
Operating Procedures
Section V. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-9-6115-464-12_74
EXPLANATION OF COLUMNS - TM-9-6115-464-12_75
Table 2-2. Operator Preventive Maintenance Checks and Services
Table 2-2. Operator Preventive Maintenance Checks and Services - Continued - TM-9-6115-464-12_77
Table 2-2. Operator Preventive Maintenance Checks and Services - Continued - TM-9-6115-464-12_78
Table 2-2. Operator Preventive Maintenance Checks and Services - Continued - TM-9-6115-464-12_79
Table 2-2. Operator Preventive Maintenance Checks and Services - Continued - TM-9-6115-464-12_80
Table 2-2. Operator Preventive Maintenance Checks and Services - Continued - TM-9-6115-464-12_81
Table 2-2. Operator Preventive Maintenance Checks and Services - Continued - TM-9-6115-464-12_82
Table 2-2. Operator Preventive Maintenance Checks and Services - Continued - TM-9-6115-464-12_83
Table 2-2. Operator Preventive Maintenance Checks and Services - Continued - TM-9-6115-464-12_84
Table 2-2. Operator Preventive Maintenance Checks and Services - Continued - TM-9-6115-464-12_85
Section VI. MOVEMENT TO A NEW WORK SITE
Chapter   3 OPERATOR   MAINTENANCE   INSTRUCTIONS
Figure 3-1. Inspecting the Breather and Breather Tube
Figure 3-2. Inspecting the Muffler
PLATE AND SLEEVE ASSEMBLY - TM-9-6115-464-12_91
WIRING HARNESSES.
Figure 3-3. Inspecting the Engine Air Cleaner
RADIATOR - TM-9-6115-464-12_94
ENGINE ASSEMBLY
OIL LEVEL GAUGE AND FILLER TUBE.
PARALLELING CABLE.
Figure 3-5. Main Fuel Tank Inspection and Service
Table 3-1. Operator Troubleshooting
Table 3-1. Operator Troubleshooting - Continued - TM-9-6115-464-12_100
Table 3-1. Operator Troubleshooting - Continued - TM-9-6115-464-12_101
Table 3-1. Operator Troubleshooting - Continued - TM-9-6115-464-12_102
Chapter   4 UNIT   MAINTENANCE   INSTRUCTIONS
Cooling System - TM-9-6115-464-12_105
Section Il. REPAIR PARTS; SPECIAL TOOLS, TEST, MEASUREMENT, AND DIAGNOSTIC EQUIPMENT (TMDE); AND SPECIAL SUPPORT EQUIPMENT
Figure 4-1. Servicing the Engine Oil Filter
Section IV. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 4-1. Unit Preventive Maintenance Checks and Services - TM-9-6115-464-12_109
Table 4-1. Unit Preventive Maintenance Checks and Services - Continued
Section V. UNIT TROUBLESHOOTING
Table 4-2. Unit Troubleshooting - Continued - TM-9-6115-464-12_112
Table 4-2. Unit Troubleshooting - Continued - TM-9-6115-464-12_113
Table 4-2. Unit Troubleshooting - Continued - TM-9-6115-464-12_114
Table 4-2. Unit Troubleshooting - Continued - TM-9-6115-464-12_115
Table 4-2. Unit Troubleshooting - Continued - TM-9-6115-464-12_116
Table 4-2. Unit Troubleshooting - Continued - TM-9-6115-464-12_117
Table 4-2. Unit Troubleshooting - Continued - TM-9-6115-464-12_118
Table 4-2. Unit Troubleshooting - Continued - TM-9-6115-464-12_119
BATTLE DAMAGE
BATTERlES
Figure 4-2. Battery Installation
Table 4-3. Specific Gravity Temperature Corrections
SLAVE RECEPTACLE
oFigure 4-3. Slave Receptacle, Removal and Installation
Solenoid   replacement.
Testing. - TM-9-6115-464-12_127
Figure 4-4. Starter Assembly, Removal
Figure 4-5. Starter Brushes Replacement
Figure 4-6. Starter Solenoid Replacement
STARTER ASSEMBLY - TM-9-6115-464-12_131
Solenoid   replacement
Testing - TM-9-6115-464-12_133
Figure 4-7. Starter Assembly Removal
Figure 4-8. Starter Brushes Replacement
Figure 4-9. Starter Solenoid Replacement
BATTERY CHARGING ALTERNATOR - TM-9-6115-464-12_137
Table 4-5. Alternator Voltages at Ambient Temperature
Figure 4-10. Battery Charging Alternator Removal and Installation
Figure 4-11. Alternator Test Leads Attachment
COOLANT TEMPERATURE TRANSMlTTER
OIL PRESSURE TRANSMITTER
LOW OIL PRESSURE SWITCH - TM-9-6115-464-12_143
FUEL SOLENOID VALVE AND RECTIFIER ASSEMBLY - TM-9-6115-464-12_144
ENGINE WIRING HARNESS ASSEMBLY
Figure 4-13. Day Tank Fuel Level, Low Fuel Cutoff Switch, Fuel Solenoid Valve and Rectifier Assembly, Removal and Installation
Section VIII. UNIT MAINTENANCE OF THE ENGINE FUEL SYSTEM
Figure 4-14. Fuel Transfer Pumps, Service and Replacement
FUEL STRAINER AND FILTER ASSEMBLY
Figure 4-16. Fuel Strainer and Filter Housing, Disassembly and  Reassembly
DAY TANK ASSEMBLY
Figure 4-17. Day Tank Assembly, Removal and Installation
SECONDARY FUEL FILTER - TM-9-6115-464-12_153
Figure 4-18. Secondary Fuel Filter Assembly, Removal and Installation
Figure 4-19. Secondary Fuel Filter, Disassembly and Reassembly
FUEL INJECTION NOZZLE HOLDERS AND LINES - TM-9-6115-464-12_156
Figure 4-20. Fuel Injection Nozzle Holders and Lines, Exploded View
Figure 4-21. Fuel Lines and Fittings, Exploded View (Sheet 1 of 2)
Figure 4-21. Fuel Lines and Fittings, Exploded View (Sheet 2 of 2)
START AID ASSEMBLY
Figure 4-22. Start Aid Assembly, Removal and Installation
Section IX. UNIT MAINTENANCE OF THE ENGINE COOLING SYSTEM
Figure 4-23. Grille, Radiator, and Shutter Assembly, Exploded View
RADIATOR - TM-9-6115-464-12_164
Figure 4-24. Radiator Hose Replacement
SHUTTER ASSEMBLY
COOLING FAN
Figure 4-25. Water Pump, Cooling Fan and V-Belt, Removal and Installation
COOLANT THERMOSTAT AND HOUSING
Figure 4-26. Coolant Thermostat, Removal and Installation
Section X. UNIT MAINTENANCE OF THE ENGINE LUBRICATION SYSTEM
Figure 4-27. Lubrication Oil Filter Assembly, Removal and Installation
Figure 4-28. Hydraulic Sump and Filter Service
Section Xl. UNIT MAINTENANCE OF THE HYDRAULIC SYSTEM
Figure 4-29. Servicing the Hydraulic Actuator Unit Filter
Figure 4-30. Hydraulic Lines and Fittings, Exploded View
Section XII. UNIT MAINTENANCE OF THE INTAKE AND EXHAUST SYSTEMS AND BREATHER TUBE
AIR CLEANER ASSEMBLY. ELEMENT
MUFFLER
Figure   4-32.   Air   Cleaner   Assembly,   Exploded   View
Figure 4-34. Breather and Breather Tube, Exploded View
Section XIII. UNIT MAINTENANCE OF THE ENGINE ASSEMBLY
Figure 4-35. Intake Manifold, Removal and Installation
ROCKER ARM ASSEMBLY
ENGINE TESTING
Section XIV. UNIT MAINTENANCE OF THE GENERATOR SET CONTROLS
Figure 4-38. Control Cubicle Assembly, Exploded View (Sheet 1 of 3)
Figure 4-38. Control Cubicle Assembly, Exploded View (Sheet 2 of 3)
Figure 4-38. Control Cubicle Assembly, Exploded View (Sheet 3 of 3)
Coolant   Temperature   Gauge
Hourmeter
Cleaning and Inspection
Kilowatt   Meter
AC Current Meter
Figure 4-39. Volts-Amps Transfer Switch Schematic Diagram
Control Cubicle Wiring Harness Assembly
Frequency Adjust Rheostat (Precise Sets Only)
Battle Short Switch.
Operations Switch
Panel Light Switch.
START-RUN-STOP switch
Engine   Primer   Switch
Removal - TM-9-6115-464-12_203
Figure 4-40. Fault Locating Indicator Lamp and Fuse Replacement
Figure 4-41. Fault Locating Indicator, Exploded View (Sheet 1 of 2)
Figure   4-41.   Fault   Locating   Indicator,   Exploded   View   (Sheet   2   of   2)
Figure 4-42. Manual Speed Control, Exploded View
DC CONTROL CIRCUIT BREAKER
Figure 4-43. DC Circuit Breaker, Removal and Installation
GOVERNOR CONTROL UNIT
VOLTAGE RECONNECTION BOARD
Figure 4-45. Voltage Rconnection Board, Removal and Installation
Figure 4-46. Main Load Contactor, Removal
Figure 4-47. Terminal Clip DETAIL B DETAIL D Replacement
CONVENIENCE RECEPTACLE   AND CIRCUIT BREAKER.
Figure 4-48. Convenience Receptacle and Circuit Breaker, Removal and Installation
PARALLELING RECEPTACLES
Figure 4-49. Paralleling Receptacles, Removal and Installation
Section XVI. UNIT MAINTENANCE OF THE GENERATOR ASSEMBLY
Figure 4-50. Housing Assembly, Exploded View (Sheet 1 of 2)
Figure 4-50. Housing Assembly, Exploded View (Sheet 2 of 2)
PLATE AND SLEEVE ASSEMBLY.
Figure 4-51. Plate and Sleeve Assembly, Exploded View
Figure 4-52. Tool Stowage Box
Figure 4-53. Repair of Auxiliary Fuel Line
Figure 4-54. Repair of Paralleling Cable
Chapter   5 MATERIAL USED IN CONJUNCTION WITH THE GENERATOR SET
Figure 5-1. Fuel Burning Winterization Kit Installation (Sheet 1 of 2)
Figure 5-1. Fuel Burning Winterization Kit Installation (Sheet 2 of 2)
PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-9-6115-464-12_231
Figure 5-2. Fuel Burning Winterization Kit Heater Assembly, Inspection and Service
Figure 5-3. Fuel Burning Winterization Kit Heater Control Assembly Maintenance
UNIT MAINTENANCE OF FUEL BURNING WINTERIZATION KIT, HEATER CONTROL.
Figure 5-4. Fuel Burning Winterization Kit Heater Assembly Maintenance
Removal - TM-9-6115-464-12_236
Thermostat   Switch.
Table 5-1. Operator Preventive Maintenance Checks and Services
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued - TM-9-6115-464-12_239
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued - TM-9-6115-464-12_240
Table 5-2. Unit Preventive Maintenance Checks and Services for Fuel Burning Winterization Kit
Table 5-3. Operator Troubleshooting For Fuel Burning Winterization Kit
Table 5-4. Unit Troubleshooting For Fuel Burning Winterization Kit
Table 5-4. Unit Troubleshooting For Fuel Burning Winterization Kit - Continued
Section Ill. ELECTRIC WINTERIZATION KIT
Figure 5-5. Electric Winterization Kit Installation (Sheet 1 of 2)
Figure 5-5. Electric Winterization Kit Installation (Sheet 2 of 2)
PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Figure 5-6. Electric Winterization it Control Assembly Indicator Lamp Fuse Replacement
Table 5-5. Operator Preventive Maintenance Checks and Services For Electric Interval Before Before Before Location Item to Check/ Service Power Cable Coolant Line Valves Generator Set Radiator Winterization Kit
Table 5-5. Operator Preventive Maintenance Checks and Services For Electric Interval Before Before During Winterization Kit - Continued - TM-9-6115-464-12_251
Table 5-5. Operator Preventive Maintenance Checks and Services For Electric Interval Before Before During Winterization Kit - Continued - TM-9-6115-464-12_252
UNIT MAINTENANCE OF ELECTRIC WINTERIZATION KIT
Fuse Holder Assembly
Figure 5-7. Electric Winterization Kit Control Assembly, Exploded View
Thermostat Switch - TM-9-6115-464-12_256
Heating Elements
Wiring   Harnesses
Figure 5-8. Electric Winterization Kit Wiring Harness, Dwg. No. 72-2855
Table 5-6. Unit Preventive Maintenance Checks and Services For Electric Winterization Kit
Table 5-8. Unit Troubleshooting for Electric Winterization Kit
Table 5-8. Unit Troubleshooting for Electric Winterization Kit (cont)
Section IV. WHEEL MOUNTING KIT - TM-9-6115-464-12_263
OPERATOR'S MAINTENANCE OF WHEEL MOUNTING KIT
Figure 5-9. Wheel Mounting Kit, Front Axle and Tow Bar Assembly, Exploded View
Table 5-9. Operator Preventive Maintenance Checks and Services for Wheel Mounting Kit
Table 5-9. Operator Preventive Maintenance Checks and Services for Wheel Mounting Kit - Continued
Table 5-10. Unit Preventive Maintenance Checks and Services for Wheel Mounting Kit
Table 5-12. Unit Troubleshooting For Wheel Mounting Kit
Table 5-12. Unit Troubleshooting For Wheel Mounting Kit - Continued
UNIT MAINTENANCE OF WHEEL MOUNTING KIT
Wheel   Bearings
Brakes
Figure 5-10. Wheel Mounting Kit, Wheels and Brakes, Exploded View
Section V. LOAD BANK KIT - TM-9-6115-464-12_275
Figure 5-11. Load Bank Installation
PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-9-6115-464-12_277
Table 5-13. Operator Preventive Maintenance Checks and Services for Load Bank
Table 5-15. Unit Troubleshooting For Load Bank
Figure 5-12. Load Bank Assembly, Exploded View
Load Selector Switch
Indicator Light.
Thermostat switch - TM-9-6115-464-12_283
Wiring Harness
Figure 5-13. Load Bank Wiring Diagram, Dwg. No. 72-2826 (Sheet 1 of 2)
Figure 5-13. Load Bank Wiring Diagram, Dwg. No. 72-2826 (Sheet 2 of 2)
Figure 5-14. Load Bank Schematic Diagram, Dwg. No. 72-2827
Section VI. APPLICATIONS KIT
UNIT MAINTENANCE OF APPLICATIONS KIT.
Figure 5-15. Remote Functions Assembly
ACOUSTIC SUPPRESSION KIT INSTALLATION AND REMOVAL
Figure 5-16. Applications Kit Cable Harness Assembly Installation (Right Side)
Figure 5-17. Applications Kit Cable Harness Assembly Installation (Left Side)
Install acoustic suppression kit on generator set.
Install acoustic suppression kit on generator set. (cont)
Figure 5-18. Roof Stiffeners, Sealing Angle, Oil Drain, Isolators, Botttom Panel Tray Assembly, and Trailer Brackets
Figure 5-19. Acoustic Suppression Kit Major Components
Appendix A REFERENCES - TM-9-6115-464-12_298
MAINTENANCE
Appendix   B MAINTENANCE   ALLOCATION   CHART   (MAC)
EXPLANATION OF COLUMNS IN THE MAC, SECTION Il.
EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS.SECTION Ill.
Section Il. MAINTENANCE ALLOCATION CHART - TM-9-6115-464-12_303
Section Il. MAINTENANCE ALLOCATION CHART - TM-9-6115-464-12_304
Section Il. MAINTENANCE ALLOCATION CHART - TM-9-6115-464-12_305
Section Il. MAINTENANCE ALLOCATION CHART - TM-9-6115-464-12_306
Section Il. MAINTENANCE ALLOCATION CHART - TM-9-6115-464-12_307
Section Il. MAINTENANCE ALLOCATION CHART - TM-9-6115-464-12_308
Section Il. MAINTENANCE ALLOCATION CHART - TM-9-6115-464-12_309
Section Il. MAINTENANCE ALLOCATION CHART - TM-9-6115-464-12_310
Section Il. MAINTENANCE ALLOCATION CHART - TM-9-6115-464-12_311
Section Il. MAINTENANCE ALLOCATION CHART - TM-9-6115-464-12_312
Section Il. MAINTENANCE ALLOCATION CHART - TM-9-6115-464-12_313
Section Il. MAINTENANCE ALLOCATION CHART - TM-9-6115-464-12_314
Section Il. MAINTENANCE ALLOCATION CHART - TM-9-6115-464-12_315
Section Il. MAINTENANCE ALLOCATION CHART - TM-9-6115-464-12_316
Section Il. MAINTENANCE ALLOCATION CHART - TM-9-6115-464-12_317
Section Il. MAINTENANCE ALLOCATION CHART - TM-9-6115-464-12_318
Section Il. MAINTENANCE ALLOCATION CHART - TM-9-6115-464-12_319
Section Il. MAINTENANCE ALLOCATION CHART - TM-9-6115-464-12_320
Section Ill. TOOLS AND TEST EQUIPMENT - TM-9-6115-464-12_321
Section Ill. TOOLS AND TEST EQUIPMENT - TM-9-6115-464-12_322
Section IV. REMARKS - TM-9-6115-464-12_323
Appendix   D EXPENDABLE   AND   DURABLE   ITEMS   LIST
Section Il. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
Appendix   E ADDITIONAL   AUTHORIZATION   LIST
Section II. ADDITIONAL AUTHORIZATION LIST
ALPHABETICAL INDEX - TM-9-6115-464-12_330
ALPHABETICAL INDEX (cont) - TM-9-6115-464-12_331
ALPHABETICAL INDEX (cont) - TM-9-6115-464-12_332
ALPHABETICAL INDEX (cont) - TM-9-6115-464-12_333
ALPHABETICAL INDEX (cont) - TM-9-6115-464-12_334
ALPHABETICAL INDEX (cont) - TM-9-6115-464-12_335
FO-1. AC and DC, 15 and 30 Kw, 50/60 and 400 Hz, Precise and Utility, Wiring Diagram, Dwg. No. 72-2205 (Sheet 1 of 4)
FO-1. AC and DC, 15 and 30 KW, 50/60 and 400 Hz, Precise and Utility, Wiring Diagram, Drawing No. 72-2205 (Sheet 2 of 4)
FO-1. AC and DC, 15 and 30 KW, 50/60 and 400 Hz, Precise and Utility, Wiring Diagram, Drawing No. 72-2205 (Sheet 3 of 4)
FO-1. AC and DC, 15 and 30 KW, 50/60 and 400 Hz, Precise and Utility, Wiring Diagram, Dwg. No. 72-2205 (Sheet 4 of 4)
FO-2. AC Schematic Diagram
FO-3. DC Schematic Diagram, 15 and 30 KW, Precise Generator Sets, Drawing No. 72-2269
FO-3. AC Schematic Diagram, 15 and 30 KW, Precise Generator Sets, Drawing No. 72-2295
FO-5. DC Schematic Diagram, 15 and 30 KW, Utility Generator Sets, Drawing No. 72-2277
FO-6. DC Schematic
FO-7. DC Troubleshooting Diagram
FO-8. AC Troubleshooting Diagram
SCHEMATIC DIAGRAM, AC,15 KW, 400 Hz, DOD GENERATOR SETS, PRECISE, ELECTRIC GOVERNED
FO-9. DC Troubleshooting Diagram
Troubleshooting Diagram

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