TM-5-6115-585-12 Generator Set Diesel Engine Driven Tactical Skid Mtd 5 KW 1 Phase 2 Wire 1 Phase-3 Wire 3 Phase-4 Wire 120 120/240 and 120/208 Volts Manual

CHAPTER   1 INTRODUCTION
Section II. DESCRIPTION AND DATA
F i g u r e   1 - 1 .   E n g i n e   G e n e r a t o r   S e t ,   R i g h t - R e a r ,   T h r e e - Q u a r t e r   V i ew
F i g u r e    1 - 2 .    E n g i n e    G e n e r a t o r    S e t ,    L e f t - F r o n t ,    T h r e e - Q u a r t e r    V i e w    ( M E P - 0 0 3 A - O n l y)
Figure    1-2.1.    Engine    Generator    Set,    Left-Front,    Three-Quarter    View    (MEP-112A    Only)
Figure 1-2.2 Engine Generator Set, Left Front, Three-Quarter View (MEP-003A Only)
TABULATED   DATA - TM-5-6115-585-12_44
SERVICE    INSTRUCTIONS
Engine.
Batteries - TM-5-6115-585-12_48
Figure   1-3.   Tie   Down,   Lifting,   and   Towing   Provisions   Crated   Set   (MEP-003A)
TM-5-6115-585-12_50
TM-5-6115-585-12_51
TM-5-6115-585-12_54
TM-5-6115-585-12_55
TM-5-6115-585-12_56
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TM-5-6115-585-12_60
TM-5-6115-585-12_61
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TM-5-6115-585-12_64
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TM-5-6115-585-12_66
TM-5-6115-585-12_67
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TM-5-6115-585-12_70
TM-5-6115-585-12_73
TM-5-6115-585-12_74
TM-5-6115-585-12_75
TM-5-6115-585-12_76
TM-5-6115-585-12_78
TM-5-6115-585-12_79
TM-5-6115-585-12_80
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TM-5-6115-585-12_82
TM-5-6115-585-12_83
TM-5-6115-585-12_84
TM-5-6115-585-12_85
TM-5-6115-585-12_86
TM-5-6115-585-12_87
TM-5-6115-585-12_88
TM-5-6115-585-12_89
TM-5-6115-585-12_90
TM-5-6115-585-12_91
TM-5-6115-585-12_92
TM-5-6115-585-12_93
TM-5-6115-585-12_94
TM-5-6115-585-12_95
TM-5-6115-585-12_96
TM-5-6115-585-12_97
TM-5-6115-585-12_98
TM-5-6115-585-12_99
SKID-BASE    ASSEMBLY
C H A P T E R   4 O R G A N I Z A T I O N A L    M A I N T E N A N CE
Figure   4-1.   Uncrating   Generator   Set
Grounding.   The   Generator   Set   must   be   grounded
Figure   4-2.   Grounding   Generator   Set
Section   II.   MOVEMENT   TO   A   NEW   WORKSITE
Section   V.   PREVENTIVE   MAINTENANCE   CHECKS   AND   SERVICES   (PMCS)
TABLE 4-1. ORGANIZATIONAL   PREVENTIVE   MAINTENANCE   CHECKS   AND   SERVICES--continued - TM-5-6115-585-12_109
TABLE 4-1. ORGANIZATIONAL   PREVENTIVE   MAINTENANCE   CHECKS   AND   SERVICES--continued - TM-5-6115-585-12_110
S e c t i o n   V I .   T R O U B L E S H O O T I NG
Table   4-2.   Troubleshooting
Table    4-2.    Troubleshooting    (Cont) - TM-5-6115-585-12_115
Table    4-2.    Troubleshooting    (Cont) - TM-5-6115-585-12_116
Section   VII.   RADIO   INTERFERENCE   SUPPRESSION
Figure   4-3.   Primary   Radio   Interference   Suppresion   Components
Figure   4-3.   Primary   Radio   Interference   Suppresion   Components CONT.
D i s a s s e m b l y    o f    S h u t t e r    A s s e m b l y
F i g u r e    4 - 4 .    S h u t t e r    A s s e m b l y
Figure    4-5.    Adjusting    Shutters
Section IX. MAINTENANCE OF FUEL SYSTEM - TM-5-6115-585-12_123
FUEL FILTER ASSEMBLIES AND STRAINER ASSEMBLY
Figure   4-8.   Testing   Float   Switch
Figure   4-9.   Fuel   Filter
Figure   4-11.   Fuel   Filters   and   Fuel   Strainer   Assembly
ELECTRIC    F U E L   P U M P ,   H O S E S   A N D AUXILIARY 30 SOLENOID VALVE
Figure 4-12. Fuel Pump, Fuel Hoses and Solenoid - TM-5-6115-585-12_129
Figure 4-13. Fuel Pump
Section X. MAINTENANCE OF ENGINE ELECTRICAL SYSTEM
DESCRIPTION   AND   FUNCTION
Figure 416. Installing Battery Cables - TM-5-6115-585-12_134
Figure   417.   Testing   Batteries
Figure 418. Engine Starter installation - TM-5-6115-585-12_136
Connect   voltmeter
FIGURE 4-19 TESTING ENGINE STARTER
Figure 421. Inspecting Starter Brushes, Style I Starter
Figure   421   A.   Inspecting   Starter   Brushes,   Style   II   Starter
Figure   422.   Engine   Starter   Assembly,   Style   I   Starter
Figure 423. Battery Charging Alternator
BATTERY   CHARGING   ALTERNATOR
Figure   4-24.   Testing   Battery   Charging   Regulator/Rectifier   Assembly
Figure   4-25.   Lockout   Switch   and   Gear
Section XI. MAINTENANCE OF OIL SYSTEM
LOW OIL PRESSURE SWITCH - TM-5-6115-585-12_147
Figure   4-29.   Replacing   Oil   Cooler   Hoses
Figure 4-29.1. Replacing Oil Cooler Hoses
Figure   4-30.   Oil   Filter   Assembly - TM-5-6115-585-12_150
Figure 4-31. Replacing Oil Pressure Gauge - TM-5-6115-585-12_152
Section   XII.   MAINTENANCE   OF   CONTROL   SYSTEM
Figure 4-32. Load Terminal Board Assembly - TM-5-6115-585-12_154
LOAD   TERMINAL   BOARD   ASSEMBLY
FIGURE 4-33 CONTROL CUBICLE ASSEMBLY
CONTROL CUBICLE ASSEMBLY - TM-5-6115-585-12_157
Table 4-4. Voltmeter-Ammeter Range Selector Switch Continuity Check - TM-5-6115-585-12_158
Figure 4-33.1. Relay K1. Internal Connection Diagram
Figure   4-34.   Removing   Control   Cubicle   Support   Assembly
Figure   4-35.   Control   Cubicle   Test   Set-Up - TM-5-6115-585-12_161
Section   XIII.   MAINTENANCE   OF   ENGINE
FIGURE 4-36 ENGINE ASSEMBLY
FIGURE 4-36 ENGINE ASSEMBLY CONT.
Figure 4-37. Exhaust Muffler and Air Cleaner Assemblies
INTAKE MANIFOLD ASSEMBLY
Figure 4-39. Cleaning Rocker Arm Cover Oil Line
INJECTOR NOZZLE ASSEMBLY AND FUEL LINES
Figure 4-41. Cylinder Head Assembly
Figure 4-42. Oil Fill Tube
Figure 4-43. Engine Mounting Assembly
Section XIV. MAINTENANCE OF GENERATOR ASSEMBLY - TM-5-6115-585-12_172
SECTION XV. MAINTENANCE OF SKID - BASE
Figure 4-45. Skid Base Assembly
Battery Frame Bottom and Tray
CHAPTER 5 MATERIEL USED IN CONJUNCTION WITH DOD STANDARD GENERATOR SET, 10KW DIESEL ENGINE DRIVEN, MODELS MEP-003A AND MEP-112A
Section II. ACOUSTIC SUPPRESSION KIT
Figure 5-1. Instruction and Rating Plates
Figure 5-1. Instruction and Rating Plates CONT. - TM-5-6115-585-12_179
Figure 5-1. Instruction and Rating Plates CONT. - TM-5-6115-585-12_180
Figure 5-1. Instruction and Rating Plates CONT. - TM-5-6115-585-12_181
Figure 5-2. Cover Assembly, Removal and Installation
Installation - TM-5-6115-585-12_183
Figure 5-3. Top Panel Assembly and Exhaust Plenum, Removal and Installation
LEFT PANEL ASSEMBLY WITH SIDE CLOSURE ASSEMBLY
Figure 5-4. Left Panel Assembly and Side Closure Assembly, Removal and Installation
RIGHT PANEL ASSEMBLY
Figure 5-5. Right Panel Assembly, Removal and Installation
REAR PANEL ASSEMBLY
Figure 5-6. Rear Panel Assembly, Removal and Installation
EXHAUST PLENUM ASSEMBLY
Figure 5-7. Left Support Assembly, Removal and Installation
FRONT PANEL ASSEMBLY - TM-5-6115-585-12_193
Figure 5-8. Right Support Assembly, Removal and Installation
Figure 5-9. Front Panel Assembly, Removal and Installation
REAR CLOSURE ASSEMBLY
Figure 5-10. Rear Closure Assembly, Removal and Installation
REAR FLAP ASSEMBLY
Figure 5-11. Rear Flap Assembly, Removal and Installation
SECTION III. ACOUSTIC SUPPRESSION KIT REPAIR
REPLACEMENT OF ASK COMPONENTS - TM-5-6115-585-12_201
LATCH REPLACEMENT
Figure 5-12. Replacement of ASK Hardware Items
FRONT PANEL SILENCER
APPENDIX A REFERENCES - TM-5-6115-585-12_206
APPENDIX B ITEMS TROOP INSTALLED OR AUTHORIZED LIST
APPENDIX C MAINTENANCE ALLOCATION CHART
EXPLANATION OF COLUMNS IN SECTION IV
SECTION II MAINTENANCE ALLOCATION CHART
SECTION II MAINTENANCE ALLOCATION CHART CONT. - TM-5-6115-585-12_213
SECTION II MAINTENANCE ALLOCATION CHART CONT. - TM-5-6115-585-12_214
SECTION II MAINTENANCE ALLOCATION CHART CONT. - TM-5-6115-585-12_215
SECTION II MAINTENANCE ALLOCATION CHART CONT. - TM-5-6115-585-12_216
SECTION II MAINTENANCE ALLOCATION CHART CONT. - TM-5-6115-585-12_217
SECTION II MAINTENANCE ALLOCATION CHART CONT. - TM-5-6115-585-12_218
SECTION II MAINTENANCE ALLOCATION CHART CONT. - TM-5-6115-585-12_219
SECTION II MAINTENANCE ALLOCATION CHART CONT. - TM-5-6115-585-12_220
SECTION II MAINTENANCE ALLOCATION CHART CONT. - TM-5-6115-585-12_221
SECTION II MAINTENANCE ALLOCATION CHART CONT. - TM-5-6115-585-12_222
SECTION II MAINTENANCE ALLOCATION CHART CONT. - TM-5-6115-585-12_223
SECTION II MAINTENANCE ALLOCATION CHART CONT. - TM-5-6115-585-12_224
SECTION II MAINTENANCE ALLOCATION CHART CONT. - TM-5-6115-585-12_225
SECTION II MAINTENANCE ALLOCATION CHART CONT. - TM-5-6115-585-12_226
SECTION II MAINTENANCE ALLOCATION CHART CONT. - TM-5-6115-585-12_228
Section III. TOOLS, TEST AND SUPPORT EQUIPMENT REQUIREMENTS - TM-5-6115-585-12_229
Section IV. EXPLANATION OF REFERENCE CODES
APPENDIX D ADDITIONAL AUTHORIZATION LIST
ALPHABETICAL   INDEX - TM-5-6115-585-12_234
ALPHABETICAL INDEX (CONT) - TM-5-6115-585-12_235
ALPHABETICAL INDEX (CONT) - TM-5-6115-585-12_236
ALPHABETICAL INDEX (CONT) - TM-5-6115-585-12_237
ALPHABETICAL INDEX (CONT) - TM-5-6115-585-12_238
ALPHABETICAL INDEX (CONT) - TM-5-6115-585-12_239

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