CHAPTER 2GENERAL MAINTENANCE INSTRUCTIONSSection I. REPAIR PARTS, SPECIAL TOOLS AND EQUIPMENT2-1. Tools and Repair Parts, EquipmentThere are no special tools or equipment required toperform intermediate (field) (direct and generalsupport) and depo t maintenance on generator setsModels MEP006A, MEP105A and MEP115A. Alisting of recommended tools and support equipmentrequired to perform the maintenance operationsdescribed in this manual are contained in Table 2-1.2-2. Direct Support General Support and DepotMaintenance Repair Parts.Direct and general support and depot maintenancerepair parts are contained in the technical manuallisted in Appendix A of this manual.2-4. General.2-3. Specially Designed (Fabricated) Tools andEquipment.A breakout cable is required to trouble-shoot the electric governor system of MEP -114A. The breakout cable is used to gainaccess to the governor Control Unit’sMS3106R20-29 connector. Figure 2-0g i v e s f a b r i c a t i o n i n s t r u c t i o n s f o r t hebreakout cable.Section II. TROUBLESHOOTINGThis section provides information useful indiagnosing and correcting unsatisfactory opera-tion or failure of the engine generator set andits components.Malfunctions which may occurare listed in table 2-2. Each malfunction stated isfollowed by a list of probable causes of thetrouble. The corrective action is described oppo-site the probable cause.2-5. Troubleshooting Chart.Table 2-2 lists generator set troubleshooting mal-functions, probable causes and corrective action.2-6. Diagrams.Wiring, schematic and trouble shooting diagrams forthe generator set are listed in the List of Illustrationsin the Table of Contents. Refer to the Operator andOrganizational Maintenance Manual for diagrams notlocated in this manual.Section III. RADIO INTERFERENCE SUPPRESSION2-7. General Methods Used to Attain ProperSuppression.Essentially, suppression is attained by providing alow resistance path to ground for the stray currents.The methods used include grounding the framewith bonding straps, grounding the engine-generatorset, and the use of capacitors.2-8. Testing of Radio Interference SuppressionComponents.Test the capacitors for leaks and shorts on acapacitor tester: replace defective capacitors. Iftest equipment is not available and interference isindicated, isolate the cause of interference by thetrial and error method of replacing each capacitorin turn until the cause of interference is locatedand eliminated.2-9. Interference Suppression Components.a.PrimarySuppressionComponents.components, RFI capacitors, whose primary pur-pose is interference suppression are the threecapacitors found on the generator side of CB2, mainline contarctor and the three on the input leads to theengine-generator sets load bank. Their description,location and removal are covered in the Operator andOrganizational Maintenance Manual.Three suggested methods of grounding the engine-generator set, instrumental in passing RFI inducedcurrents to ground are illustrated in the Operatorand Organizational Maintenance Manual.b. Secondary Suppression Components. Thecomponents, RFI capacitors whose secondary pur -pose is interference suppression are the componentscontained within the excitation system assembly.Testing of the RFI filter A201 is described in para-graph 8-12 b (3), utilizing figure 1-8 schematic dia-gram, excitation system assembly. Refer to figure8-1 for disassembly of the relay table which includesthe excitation system assembly, and figure 8-15 forthe excitation system assembly.Change 9 2-1
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