Chapter 1. INTRODUCTION - TM-5-6115-465-120055
Figure 1-1. Engine Generator Set Right Front
Figure 1-1.1 Engine Generator Set Right Front, Electric Governor
Section II. DESCRIPTION AND DATA - TM-5-6115-465-120059
Engine - TM-5-6115-465-120060
Figure 1-2. Engine Generator, Left-Rear, Three Quarter View
Figure 1-2.1. Acoustic Suppression Kit
IDENTIFICATION AND TABULATED DATA.
IDENTIFICATION AND TABULATED DATA. (cont) - TM-5-6115-465-120064
IDENTIFICATION AND TABULATED DATA. (cont) - TM-5-6115-465-120065
IDENTIFICATION AND TABULATED DATA. (cont) - TM-5-6115-465-120066
DIFFERENCES BETWEEN MODELS.
Figure 1-3. Fuel System Diagram
Table 1-1. Differences in Performance Characteristics - TM-5-6115-465-120070
Chapter 2. INSTALLATION AND OPERATION INSTRUCTIONS
Table 2-1. Freezing Points, Composition and Specific Gravities of Military Anti-freeze Materials
INSTALLATION INSTRUCTIONS.
Figure 2-1. Installation Plan
Figure 2-2. Ground Connections
GENERATOR SET CONVERSION INSTRUCTIONS.
Figure 2-3. Load Terminal Board Assembly
Figure 2-5. Parallel Connection
Section II. MOVEMENT TO A NEW WORK SITE - TM-5-6115-465-120079
REINSTALLATION AFTER MOVEMENT.
Figure 2-7. Generator Set Controls and Instruments
Section III. CONTROLS AND INSTRUMENTS
CONTROLS AND INSTRUMENTS.
Section IV. OPERATION UNDER USUAL CONDITIONS - TM-5-6115-465-120085
STARTING THE GENERATOR SET.
STOPPING THE GENERATOR SET.
Load Connections for Parallel Operation.
Figure 2-8. Starting the Generator Set (Sheet 1 of 3) - TM-5-6115-465-120089
Figure 2-8. Starting the Generator Set (Sheet 2 of 3)
Figure 2-8. Starting the Generator Set (Sheet 3 of 3)
Figure 2-9. Stopping the Generator Set
Parallel Operation (Load Sharing).
Parallel Operation (Load Transfer)
OPERATION OF TACTICAL UTILITY GENERATOR SETS.
Exercise of Engine on Standby Service - TM-5-6115-465-120096
Section V. OPERATION UNDER UNUSUAL CONDITIONS - TM-5-6115-465-120097
OPERATION IN EXTREME HEAT
Figure 2-10. Operating the Fuel Burning Winterization Kit - TM-5-6115-465-120100
Section VI. OPERATION OF EQUIPMENT USED IN CONJUNCTION WITH THE GENERATOR SET
Figure 2-11. Operating the Electric Winterization Kit - TM-5-6115-465-120102
Figure 2-12. Using the Wheel Mounting Kit
Figure 2-13. Operating the Load Bank
ACOUSTIC SUPPRESSION KIT.
NOTE - TM-5-6115-465-120106
Figure 2-14. Acoustic Suppression Kit
Chapter 3. OPERATOR AND ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
Figure 3-2. Servicing the Engine Oil Filter
Section III. PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-5-6115-465-120113
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services - Continued
Table 3-1.1. Organizational Preventive Maintenance Checks and Services
Table 3-1.1. Organizational Preventive Maintenance Checks and Services (cont) - TM-5-6115-465-120117
Table 3-1.1. Organizational Preventive Maintenance Checks and Services (cont) - TM-5-6115-465-120118
Section IV. OPERATOR'S MAINTENANCE
CONTROL PANEL GAUGES.
Figure 3-3. Servicing the Engine Air Cleaner
START AID ASSEMBLY.
Figure 3-5. Radiator Hose Replacement
HYDRAULIC ACTUATOR (MEP-104A Sets Only).
FUEL INJECTION PUMP.
Figure 3-6. Servicing Secondary Fuel Filter
Figure 3-7. Main Fuel Tank Inspection and Service
Section V. TROUBLESHOOTING
Table 3-2. Troubleshooting
Table 3-2. Troubleshooting (Cont) - TM-5-6115-465-120130
Table 3-2. Troubleshooting (Cont) - TM-5-6115-465-120131
Table 3-2. Troubleshooting (Cont) - TM-5-6115-465-120132
Table 3-2. Troubleshooting (Cont) - TM-5-6115-465-120133
Section VI. FIELD EXPEDIENT REPAIRS
Figure 3-7A. Emergency Conversion Connections
Figure 3-7B. Emergency Conversion Connections (Effective with serial no. RZ70001)
Section VII. ELECTROMAGNETIC INTERFERENCE SUPPRESSION
Figure 3-8. Battery Installation
Table 3-3. Specific Gravity Temperature Corrections
Figure 3-9. Slave Receptacle, Removal and Installation
Figure 3-10. Starter Assembly, Removal
Figure 3-11. Starter Brushes Replacement
Solenoid replacement. - TM-5-6115-465-120143
Figure 3-12. Starter Solenoid Replacement
STARTER ASSEMBLY - TM-5-6115-465-120145
Figure 3-12A. Starter Solenoid Replacement (Effective with serial no. RZ70001)
Brush replacement.
Figure 3-12B. Starter brushes replacement
BATTERY CHARGING ALTERNATOR. - TM-5-6115-465-120149
Figure 3-13. Battery Charging Alternator Removal and Installation - TM-5-6115-465-120150
Figure 3-11.1. Starter Brushes Replacement
Solenoid replacement. - TM-5-6115-465-120152
Figure 3-12.1. Starter Solenoid Replacement.
BATTERY CHARGING ALTERNATOR. - TM-5-6115-465-120154
Figure 3-13. Battery Charging Alternator Removal and Installation - TM-5-6115-465-120155
Figure 3-15. Alternator Test Circuit
SPEED SWITCH. - TM-5-6115-465-120158
OVER-TEMPERATURE SWITCH
Figure 3-16. Day tank fuel level, low fuel cutoff switch fuel solenoid valve and rectifier, removal and installation
Low Oil Pressure Switch - TM-5-6115-465-120161
Fuel Solenoid Valve and Rectifier Assembly - TM-5-6115-465-120162
Section IX. ORGANIZATIONAL MAINTENANCE OF THE ENGINE FUEL SYSTEM
Figure 3-17. Fuel Transfer Pumps, Service and Replacement
Figure 3-18. Fuel Strainer and filter assembly, Removal and Installation.
Figure 3-19. Day Tank Assembly, Removal and Installation.
Figure 3-20. Secondary Fuel Filter Assembly, Removal and Installation
Figure 3-21. Fuel Injection Nozzle Holders and Lines, exploded view
FUEL INJECTION NOZZLE HOLDERS AND LINES - TM-5-6115-465-120169
Figure 3-22. Fuel Lines and Fittings, Exploded View (Sheet 1 of 2)
Figure 3-22. Fuel Lines and Fittings, Exploded View (Sheet 2 of 2)
Figure 3-23. Start Aid Assembly, Removal and Installation
Section X. ORGANIZATIONAL MAINTENANCE OF THE ENGINE COOLING SYSTEM
Figure 3-24. Grille, Radiator, and Shutter Assembly, exploded view
RADIATOR.
Figure 3-25. Water Pump, Cooling Fan and V-Belt, Removal and Installation
WATER PUMP. - TM-5-6115-465-120177
Section XI. ORGANIZATIONAL MAINTENANCE OF THE ENGINE LUBRICATION SYSTEM
FIGURE 3-27. Lubrication Oil Filter Assembly, Removal and Installation
FIGURE 3-28. Hydraulic Sump and Filter Service
Section XII. ORGANIZATIONAL MAINTENANCE OF THE HYDRAULIC SYSTEM
Figure 3-29. Servicing the Hydraulic Actuator Unit Filter
Figure 3-30. Hydraulic Lines and Fittings, exploded view
Figure 3-32. Muffler, Exploded View
Section XIII. ORGANIZATIONAL MANITENANCE OF THE INTAKE EXHAUST SYSTEMS AND BREATHER TUBE
BREATHER AND BREATHER TUBE.
SECTION XIV. ORGANIZATIONAL MAINTENANCE OF THE ENGINE ASSEMBLY
FIGURE 3-34. Intake Manifold, Removal and Installation
Valve Tappet Clearance Adjustment
Section XV. ORGANIZATIONAL MAINTENANCE OF THE GENERATOR SET CONTROLS
Figure 3-37. Control Cubicle Assembly, exploded view
Figure 3-37. Control Cubicle Assembly, exploded view (cont) - TM-5-6115-465-120192
Figure 3-37. Control Cubicle Assembly, exploded view (cont) - TM-5-6115-465-120193
Coolant Temperature Gauge.
Battery Charging Ammeter.
Kilowatt Meter.
Testing. - TM-5-6115-465-120197
Figure 3-38. Volts-Amps Transfer Switch Schematic Diagram
Control Cubicle Wiring Harness Assembly.
Voltage Adjust Rheostat.
Voltage Sensing Switch.
START-RUN-STOP switch.
FAULT LOCATING INDICATOR.
Figure 3-39. Fault Locating Indicator Lamp and Fuse Replacement
Figure 39A. Fault Locating Indicator, Exploded view
Figure 39A. Fault Locating Indicator, Exploded view (cont)
Figure 3-40. Manual Speed Control, Exploded View
Figure 3-41. DC Circuit Breaker, Removal and Installation
GOVERNOR CONTROL UNIT
Section XVI. ORGANIZATIONAL MAINTENANCE OF THE GENERATOR ELECTRICAL SYSTEM
MAIN LOAD CONTACTOR.
Figure 3-43A. Main Load Contactor Removal
CURRENT TRANSFORMER ASSEMBLIES.
CONVENIENCE RECEPTACLE AND CIRCUIT BREAKER.
Figure 3-45. Paralleling Receptacles, Removing and Installation
Figure 3-44. Convenience Receptacle and Circuit Breaker, Removal and Installation
Section XVII. ORGANIZATIONAL MAINTENANCE OF THE GENERATOR ASSEMBLY
Figure 3-46. Housing Assembly, Exploded view
Figure 3-46. Housing Assembly, Exploded view (cont)
Figure 3-47. Plate and Sleeve Assembly, Exploded View
LIFTING FRAME.
Section XIX. TOOL STOWAGE BOX
Section XX. AUXILIARY FUEL LINE
Section XXI. PARALLELING CABLE
Chapter 4. MATERIAL USED IN CONJUNCTION WITH THE GENERATOR SET
Figure 4-1. Fuel Burning Winterization Kit Installation
Figure 4-1. Fuel Burning Winterization Kit Installation (cont)
TROUBLE SHOOTING. - TM-5-6115-465-120232
Table 4-1. Fuel Burning Winterization Kit Preventive Maintenance Checks and Services
Table 4-2. Fuel Burning Winterization Kit Trouble Shooting
Figure 4-2. Fuel Burning Winterization Kit Heater Assembly, Inspection and Service
Figure 4-3. Fuel Burning Winterization Kit Heater Control Assembly Maintenance
Flame Switch Adjustment.
Figure 4-4. Fuel Burning Winterization Ht Heater Assembly Maintenance
Section III. ELECTRIC WINTERIZATION KIT
Figure 4-5. Electric Winterization Kit Installation
Figure 4-5. Electric Winterization Kit Installation (cont)
PREVENTIVE MAINTENANCE CHECKS AND SERVICES.
Table 4-3. Electric Winterization Kit Prevention Maintenance Checks and Services
Table 4-4. Electric Winterization Kit Troubleshooting
Figure 4-6. Electric Winterization Kit Control Assembly Indicator Lamp Fuse Replacement
Figure 4-7. Electric Winterization Kit Control Assembly, Exploded View
Fuse Holder Assembly.
Heating Elements.
Figure 4-8. Electric Winterization Kit Wiring Harness, Dwg. No. 72-2855
Section IV. WHEEL MOUNTING KIT - TM-5-6115-465-120250
Table 4-5. Wheel Mounting Kit Preventive Maintenance Checks and Services
Table 4-6. Wheel Mounting Kit Troubleshooting
Figure 4-9. Wheel Mounting Kit, Front Axle and Tow Bar Assembly, Exploded View
ORGANIZATIONAL MAINTENANCE OF WHEEL MOUNTING KIT.
Wheel Bearings.
Figure 4-10. Wheel Mounting Kit, Wheels and Brakes, Exploded View
Section V. LOAD BANK KIT - TM-5-6115-465-120257
Figure 4-11. Load Bank Installation
TROUBLE SHOOTING. - TM-5-6115-465-120259
Table 4-7. Load Bank Preventive Maintenance Checks and Services
Table 4-8. Load Bank Troubleshooting
Figure 4-12. Load Bank Assembly, exploded view
Indicator Light.
Figure 4-13. Load Bank Wiring Diagram, Dwg. No. 72-2826 (Sheet 1 of 2)
Figure 4-13. Load Bank Wiring Diagram, Dwg. No. 72-2826 (Sheet 2 of 2)
Figure 4-14. Load Bank Wiring Diagram, Dwg. No. 72-2827
Wiring Harness.
Section VI. ACOUSTIC SUPPRESSION KIT
ACOUSTIC SUPPRESSION KIT INSTALLATION AND REMOVAL
Figure 4-15. Roof Stiffeners, Sealing Angle, Oil Drain, Isolators, Bottom Panel Tray Assembly, and Trailer Brackets
Figure 4-16. Acoustic Suppression Kit Major Components
ACOUSTIC SUPPRESSION KIT INSTALLATION AND REMOVAL (cont)
Appendix A. REFERENCES - TM-5-6115-465-120273
REFERENCES (cont) - TM-5-6115-465-120274
Appendix C. MAINTENANCE ALLOCATION CHART (ARMY ONLY)
EXPLANATION OF COLUMNS IN SECTION III. - TM-5-6115-465-120278
SECTION II. MAINTENANCE ALLOCATION CHART FOR 30 KW, TACTICAL, PRECISE AND UTILITY, 50/60 AND 400 HZ
SECTION II. MAINTENANCE ALLOCATION CHART FOR 30 KW, TACTICAL, PRECISE AND UTILITY, 50/60 AND 400 HZ (CONT) - TM-5-6115-465-120280
SECTION II. MAINTENANCE ALLOCATION CHART FOR 30 KW, TACTICAL, PRECISE AND UTILITY, 50/60 AND 400 HZ (CONT) - TM-5-6115-465-120281
SECTION II. MAINTENANCE ALLOCATION CHART FOR 30 KW, TACTICAL, PRECISE AND UTILITY, 50/60 AND 400 HZ (CONT) - TM-5-6115-465-120282
SECTION II. MAINTENANCE ALLOCATION CHART FOR 30 KW, TACTICAL, PRECISE AND UTILITY, 50/60 AND 400 HZ (CONT) - TM-5-6115-465-120283
SECTION II. MAINTENANCE ALLOCATION CHART FOR 30 KW, TACTICAL, PRECISE AND UTILITY, 50/60 AND 400 HZ (CONT) - TM-5-6115-465-120284
SECTION II. MAINTENANCE ALLOCATION CHART FOR 30 KW, TACTICAL, PRECISE AND UTILITY, 50/60 AND 400 HZ (CONT) - TM-5-6115-465-120285
SECTION II. MAINTENANCE ALLOCATION CHART FOR 30 KW, TACTICAL, PRECISE AND UTILITY, 50/60 AND 400 HZ (CONT) - TM-5-6115-465-120286
Section III. MAINTENANCE ALLOCATION CHART
Special Tool and Special Test Requirements
Section IV. MAINTENANCE ALLOCATION CHART
Appendix D. MAINTENANCE AND OPERATING SUPPLIES
Section II. MAINTENANCE AND OPERATING SUPPLIES
Section II. MAINTENANCE AND OPERATING SUPPLIES (cont)
Appendix E. ADDITIONAL AUTHORIZATION LIST
Section II. ADDITIONAL AUTHORIZATION LIST - TM-5-6115-465-120296
FO-1. AC and DC, 15 and 30 KW, 50/60 and 400 Hz, Precise and Utility, Wiring Diagram, Dwg. No. 72-2205
FO-1. AC and DC, 15 and 30 KW, 50/60 and 400 Hz, Precise and Utility, Wiring Diagram, Dwg. No. 72-2205 (cont) - TM-5-6115-465-120322
FO-1. AC and DC, 15 and 30 KW, 50/60 and 400 Hz, Precise and Utility, Wiring Diagram, Dwg. No. 72-2205 (cont) - TM-5-6115-465-120323
FO-1. AC and DC, 15 and 30 KW, 50/60 and 400 Hz, Precise and Utility, Wiring Diagram, Dwg. No. 72-2205 (cont) - TM-5-6115-465-120324
FO-2. AC Schematic Diagram, 15 and 30 KW, Precise Generator Sets, Dwg. No. 84-805
FO-3. DC Schematic Diagram, 15 and 30 KW, Precise Generator Sets, Dwg. No. 84-804
FO-4. AC Schematic Diagram, 15 and 30 KW, Utility Generator Sets, Dwg. No. 72-2295
FO-5. DC Schematic Diagram, 15 and 30 KW, Utility Generator Sets, Dwg. No. 72-2277
FO-6. DC Shematic
FO-7. DC Troubleshooting Diagram
FO-8. Troubleshooting Diagram
Troubleshooting Diagram
TM-5-6115-465-12 Generator Set Diesel Engine Driven Tactical Skid Mtd. 30 Kw 3 Phase 4 Wire 120/208 and 240/416 Volts Manual
Figure 1-1. Engine Generator Set Right Front
Figure 1-1.1 Engine Generator Set Right Front, Electric Governor
Section II. DESCRIPTION AND DATA - TM-5-6115-465-120059
Engine - TM-5-6115-465-120060
Figure 1-2. Engine Generator, Left-Rear, Three Quarter View
Figure 1-2.1. Acoustic Suppression Kit
IDENTIFICATION AND TABULATED DATA.
IDENTIFICATION AND TABULATED DATA. (cont) - TM-5-6115-465-120064
IDENTIFICATION AND TABULATED DATA. (cont) - TM-5-6115-465-120065
IDENTIFICATION AND TABULATED DATA. (cont) - TM-5-6115-465-120066
DIFFERENCES BETWEEN MODELS.
Figure 1-3. Fuel System Diagram
Table 1-1. Differences in Performance Characteristics - TM-5-6115-465-120070
Chapter 2. INSTALLATION AND OPERATION INSTRUCTIONS
Table 2-1. Freezing Points, Composition and Specific Gravities of Military Anti-freeze Materials
INSTALLATION INSTRUCTIONS.
Figure 2-1. Installation Plan
Figure 2-2. Ground Connections
GENERATOR SET CONVERSION INSTRUCTIONS.
Figure 2-3. Load Terminal Board Assembly
Figure 2-5. Parallel Connection
Section II. MOVEMENT TO A NEW WORK SITE - TM-5-6115-465-120079
REINSTALLATION AFTER MOVEMENT.
Figure 2-7. Generator Set Controls and Instruments
Section III. CONTROLS AND INSTRUMENTS
CONTROLS AND INSTRUMENTS.
Section IV. OPERATION UNDER USUAL CONDITIONS - TM-5-6115-465-120085
STARTING THE GENERATOR SET.
STOPPING THE GENERATOR SET.
Load Connections for Parallel Operation.
Figure 2-8. Starting the Generator Set (Sheet 1 of 3) - TM-5-6115-465-120089
Figure 2-8. Starting the Generator Set (Sheet 2 of 3)
Figure 2-8. Starting the Generator Set (Sheet 3 of 3)
Figure 2-9. Stopping the Generator Set
Parallel Operation (Load Sharing).
Parallel Operation (Load Transfer)
OPERATION OF TACTICAL UTILITY GENERATOR SETS.
Exercise of Engine on Standby Service - TM-5-6115-465-120096
Section V. OPERATION UNDER UNUSUAL CONDITIONS - TM-5-6115-465-120097
OPERATION IN EXTREME HEAT
Figure 2-10. Operating the Fuel Burning Winterization Kit - TM-5-6115-465-120100
Section VI. OPERATION OF EQUIPMENT USED IN CONJUNCTION WITH THE GENERATOR SET
Figure 2-11. Operating the Electric Winterization Kit - TM-5-6115-465-120102
Figure 2-12. Using the Wheel Mounting Kit
Figure 2-13. Operating the Load Bank
ACOUSTIC SUPPRESSION KIT.
NOTE - TM-5-6115-465-120106
Figure 2-14. Acoustic Suppression Kit
Chapter 3. OPERATOR AND ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
Figure 3-2. Servicing the Engine Oil Filter
Section III. PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-5-6115-465-120113
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services - Continued
Table 3-1.1. Organizational Preventive Maintenance Checks and Services
Table 3-1.1. Organizational Preventive Maintenance Checks and Services (cont) - TM-5-6115-465-120117
Table 3-1.1. Organizational Preventive Maintenance Checks and Services (cont) - TM-5-6115-465-120118
Section IV. OPERATOR'S MAINTENANCE
CONTROL PANEL GAUGES.
Figure 3-3. Servicing the Engine Air Cleaner
START AID ASSEMBLY.
Figure 3-5. Radiator Hose Replacement
HYDRAULIC ACTUATOR (MEP-104A Sets Only).
FUEL INJECTION PUMP.
Figure 3-6. Servicing Secondary Fuel Filter
Figure 3-7. Main Fuel Tank Inspection and Service
Section V. TROUBLESHOOTING
Table 3-2. Troubleshooting
Table 3-2. Troubleshooting (Cont) - TM-5-6115-465-120130
Table 3-2. Troubleshooting (Cont) - TM-5-6115-465-120131
Table 3-2. Troubleshooting (Cont) - TM-5-6115-465-120132
Table 3-2. Troubleshooting (Cont) - TM-5-6115-465-120133
Section VI. FIELD EXPEDIENT REPAIRS
Figure 3-7A. Emergency Conversion Connections
Figure 3-7B. Emergency Conversion Connections (Effective with serial no. RZ70001)
Section VII. ELECTROMAGNETIC INTERFERENCE SUPPRESSION
Figure 3-8. Battery Installation
Table 3-3. Specific Gravity Temperature Corrections
Figure 3-9. Slave Receptacle, Removal and Installation
Figure 3-10. Starter Assembly, Removal
Figure 3-11. Starter Brushes Replacement
Solenoid replacement. - TM-5-6115-465-120143
Figure 3-12. Starter Solenoid Replacement
STARTER ASSEMBLY - TM-5-6115-465-120145
Figure 3-12A. Starter Solenoid Replacement (Effective with serial no. RZ70001)
Brush replacement.
Figure 3-12B. Starter brushes replacement
BATTERY CHARGING ALTERNATOR. - TM-5-6115-465-120149
Figure 3-13. Battery Charging Alternator Removal and Installation - TM-5-6115-465-120150
Figure 3-11.1. Starter Brushes Replacement
Solenoid replacement. - TM-5-6115-465-120152
Figure 3-12.1. Starter Solenoid Replacement.
BATTERY CHARGING ALTERNATOR. - TM-5-6115-465-120154
Figure 3-13. Battery Charging Alternator Removal and Installation - TM-5-6115-465-120155
Figure 3-15. Alternator Test Circuit
SPEED SWITCH. - TM-5-6115-465-120158
OVER-TEMPERATURE SWITCH
Figure 3-16. Day tank fuel level, low fuel cutoff switch fuel solenoid valve and rectifier, removal and installation
Low Oil Pressure Switch - TM-5-6115-465-120161
Fuel Solenoid Valve and Rectifier Assembly - TM-5-6115-465-120162
Section IX. ORGANIZATIONAL MAINTENANCE OF THE ENGINE FUEL SYSTEM
Figure 3-17. Fuel Transfer Pumps, Service and Replacement
Figure 3-18. Fuel Strainer and filter assembly, Removal and Installation.
Figure 3-19. Day Tank Assembly, Removal and Installation.
Figure 3-20. Secondary Fuel Filter Assembly, Removal and Installation
Figure 3-21. Fuel Injection Nozzle Holders and Lines, exploded view
FUEL INJECTION NOZZLE HOLDERS AND LINES - TM-5-6115-465-120169
Figure 3-22. Fuel Lines and Fittings, Exploded View (Sheet 1 of 2)
Figure 3-22. Fuel Lines and Fittings, Exploded View (Sheet 2 of 2)
Figure 3-23. Start Aid Assembly, Removal and Installation
Section X. ORGANIZATIONAL MAINTENANCE OF THE ENGINE COOLING SYSTEM
Figure 3-24. Grille, Radiator, and Shutter Assembly, exploded view
RADIATOR.
Figure 3-25. Water Pump, Cooling Fan and V-Belt, Removal and Installation
WATER PUMP. - TM-5-6115-465-120177
Section XI. ORGANIZATIONAL MAINTENANCE OF THE ENGINE LUBRICATION SYSTEM
FIGURE 3-27. Lubrication Oil Filter Assembly, Removal and Installation
FIGURE 3-28. Hydraulic Sump and Filter Service
Section XII. ORGANIZATIONAL MAINTENANCE OF THE HYDRAULIC SYSTEM
Figure 3-29. Servicing the Hydraulic Actuator Unit Filter
Figure 3-30. Hydraulic Lines and Fittings, exploded view
Figure 3-32. Muffler, Exploded View
Section XIII. ORGANIZATIONAL MANITENANCE OF THE INTAKE EXHAUST SYSTEMS AND BREATHER TUBE
BREATHER AND BREATHER TUBE.
SECTION XIV. ORGANIZATIONAL MAINTENANCE OF THE ENGINE ASSEMBLY
FIGURE 3-34. Intake Manifold, Removal and Installation
Valve Tappet Clearance Adjustment
Section XV. ORGANIZATIONAL MAINTENANCE OF THE GENERATOR SET CONTROLS
Figure 3-37. Control Cubicle Assembly, exploded view
Figure 3-37. Control Cubicle Assembly, exploded view (cont) - TM-5-6115-465-120192
Figure 3-37. Control Cubicle Assembly, exploded view (cont) - TM-5-6115-465-120193
Coolant Temperature Gauge.
Battery Charging Ammeter.
Kilowatt Meter.
Testing. - TM-5-6115-465-120197
Figure 3-38. Volts-Amps Transfer Switch Schematic Diagram
Control Cubicle Wiring Harness Assembly.
Voltage Adjust Rheostat.
Voltage Sensing Switch.
START-RUN-STOP switch.
FAULT LOCATING INDICATOR.
Figure 3-39. Fault Locating Indicator Lamp and Fuse Replacement
Figure 39A. Fault Locating Indicator, Exploded view
Figure 39A. Fault Locating Indicator, Exploded view (cont)
Figure 3-40. Manual Speed Control, Exploded View
Figure 3-41. DC Circuit Breaker, Removal and Installation
GOVERNOR CONTROL UNIT
Section XVI. ORGANIZATIONAL MAINTENANCE OF THE GENERATOR ELECTRICAL SYSTEM
MAIN LOAD CONTACTOR.
Figure 3-43A. Main Load Contactor Removal
CURRENT TRANSFORMER ASSEMBLIES.
CONVENIENCE RECEPTACLE AND CIRCUIT BREAKER.
Figure 3-45. Paralleling Receptacles, Removing and Installation
Figure 3-44. Convenience Receptacle and Circuit Breaker, Removal and Installation
Section XVII. ORGANIZATIONAL MAINTENANCE OF THE GENERATOR ASSEMBLY
Figure 3-46. Housing Assembly, Exploded view
Figure 3-46. Housing Assembly, Exploded view (cont)
Figure 3-47. Plate and Sleeve Assembly, Exploded View
LIFTING FRAME.
Section XIX. TOOL STOWAGE BOX
Section XX. AUXILIARY FUEL LINE
Section XXI. PARALLELING CABLE
Chapter 4. MATERIAL USED IN CONJUNCTION WITH THE GENERATOR SET
Figure 4-1. Fuel Burning Winterization Kit Installation
Figure 4-1. Fuel Burning Winterization Kit Installation (cont)
TROUBLE SHOOTING. - TM-5-6115-465-120232
Table 4-1. Fuel Burning Winterization Kit Preventive Maintenance Checks and Services
Table 4-2. Fuel Burning Winterization Kit Trouble Shooting
Figure 4-2. Fuel Burning Winterization Kit Heater Assembly, Inspection and Service
Figure 4-3. Fuel Burning Winterization Kit Heater Control Assembly Maintenance
Flame Switch Adjustment.
Figure 4-4. Fuel Burning Winterization Ht Heater Assembly Maintenance
Section III. ELECTRIC WINTERIZATION KIT
Figure 4-5. Electric Winterization Kit Installation
Figure 4-5. Electric Winterization Kit Installation (cont)
PREVENTIVE MAINTENANCE CHECKS AND SERVICES.
Table 4-3. Electric Winterization Kit Prevention Maintenance Checks and Services
Table 4-4. Electric Winterization Kit Troubleshooting
Figure 4-6. Electric Winterization Kit Control Assembly Indicator Lamp Fuse Replacement
Figure 4-7. Electric Winterization Kit Control Assembly, Exploded View
Fuse Holder Assembly.
Heating Elements.
Figure 4-8. Electric Winterization Kit Wiring Harness, Dwg. No. 72-2855
Section IV. WHEEL MOUNTING KIT - TM-5-6115-465-120250
Table 4-5. Wheel Mounting Kit Preventive Maintenance Checks and Services
Table 4-6. Wheel Mounting Kit Troubleshooting
Figure 4-9. Wheel Mounting Kit, Front Axle and Tow Bar Assembly, Exploded View
ORGANIZATIONAL MAINTENANCE OF WHEEL MOUNTING KIT.
Wheel Bearings.
Figure 4-10. Wheel Mounting Kit, Wheels and Brakes, Exploded View
Section V. LOAD BANK KIT - TM-5-6115-465-120257
Figure 4-11. Load Bank Installation
TROUBLE SHOOTING. - TM-5-6115-465-120259
Table 4-7. Load Bank Preventive Maintenance Checks and Services
Table 4-8. Load Bank Troubleshooting
Figure 4-12. Load Bank Assembly, exploded view
Indicator Light.
Figure 4-13. Load Bank Wiring Diagram, Dwg. No. 72-2826 (Sheet 1 of 2)
Figure 4-13. Load Bank Wiring Diagram, Dwg. No. 72-2826 (Sheet 2 of 2)
Figure 4-14. Load Bank Wiring Diagram, Dwg. No. 72-2827
Wiring Harness.
Section VI. ACOUSTIC SUPPRESSION KIT
ACOUSTIC SUPPRESSION KIT INSTALLATION AND REMOVAL
Figure 4-15. Roof Stiffeners, Sealing Angle, Oil Drain, Isolators, Bottom Panel Tray Assembly, and Trailer Brackets
Figure 4-16. Acoustic Suppression Kit Major Components
ACOUSTIC SUPPRESSION KIT INSTALLATION AND REMOVAL (cont)
Appendix A. REFERENCES - TM-5-6115-465-120273
REFERENCES (cont) - TM-5-6115-465-120274
Appendix C. MAINTENANCE ALLOCATION CHART (ARMY ONLY)
EXPLANATION OF COLUMNS IN SECTION III. - TM-5-6115-465-120278
SECTION II. MAINTENANCE ALLOCATION CHART FOR 30 KW, TACTICAL, PRECISE AND UTILITY, 50/60 AND 400 HZ
SECTION II. MAINTENANCE ALLOCATION CHART FOR 30 KW, TACTICAL, PRECISE AND UTILITY, 50/60 AND 400 HZ (CONT) - TM-5-6115-465-120280
SECTION II. MAINTENANCE ALLOCATION CHART FOR 30 KW, TACTICAL, PRECISE AND UTILITY, 50/60 AND 400 HZ (CONT) - TM-5-6115-465-120281
SECTION II. MAINTENANCE ALLOCATION CHART FOR 30 KW, TACTICAL, PRECISE AND UTILITY, 50/60 AND 400 HZ (CONT) - TM-5-6115-465-120282
SECTION II. MAINTENANCE ALLOCATION CHART FOR 30 KW, TACTICAL, PRECISE AND UTILITY, 50/60 AND 400 HZ (CONT) - TM-5-6115-465-120283
SECTION II. MAINTENANCE ALLOCATION CHART FOR 30 KW, TACTICAL, PRECISE AND UTILITY, 50/60 AND 400 HZ (CONT) - TM-5-6115-465-120284
SECTION II. MAINTENANCE ALLOCATION CHART FOR 30 KW, TACTICAL, PRECISE AND UTILITY, 50/60 AND 400 HZ (CONT) - TM-5-6115-465-120285
SECTION II. MAINTENANCE ALLOCATION CHART FOR 30 KW, TACTICAL, PRECISE AND UTILITY, 50/60 AND 400 HZ (CONT) - TM-5-6115-465-120286
Section III. MAINTENANCE ALLOCATION CHART
Special Tool and Special Test Requirements
Section IV. MAINTENANCE ALLOCATION CHART
Appendix D. MAINTENANCE AND OPERATING SUPPLIES
Section II. MAINTENANCE AND OPERATING SUPPLIES
Section II. MAINTENANCE AND OPERATING SUPPLIES (cont)
Appendix E. ADDITIONAL AUTHORIZATION LIST
Section II. ADDITIONAL AUTHORIZATION LIST - TM-5-6115-465-120296
FO-1. AC and DC, 15 and 30 KW, 50/60 and 400 Hz, Precise and Utility, Wiring Diagram, Dwg. No. 72-2205
FO-1. AC and DC, 15 and 30 KW, 50/60 and 400 Hz, Precise and Utility, Wiring Diagram, Dwg. No. 72-2205 (cont) - TM-5-6115-465-120322
FO-1. AC and DC, 15 and 30 KW, 50/60 and 400 Hz, Precise and Utility, Wiring Diagram, Dwg. No. 72-2205 (cont) - TM-5-6115-465-120323
FO-1. AC and DC, 15 and 30 KW, 50/60 and 400 Hz, Precise and Utility, Wiring Diagram, Dwg. No. 72-2205 (cont) - TM-5-6115-465-120324
FO-2. AC Schematic Diagram, 15 and 30 KW, Precise Generator Sets, Dwg. No. 84-805
FO-3. DC Schematic Diagram, 15 and 30 KW, Precise Generator Sets, Dwg. No. 84-804
FO-4. AC Schematic Diagram, 15 and 30 KW, Utility Generator Sets, Dwg. No. 72-2295
FO-5. DC Schematic Diagram, 15 and 30 KW, Utility Generator Sets, Dwg. No. 72-2277
FO-6. DC Shematic
FO-7. DC Troubleshooting Diagram
FO-8. Troubleshooting Diagram
Troubleshooting Diagram
TM-5-6115-465-12 Generator Set Diesel Engine Driven Tactical Skid Mtd. 30 Kw 3 Phase 4 Wire 120/208 and 240/416 Volts Manual
