CHAPTER 1 INTRODUCTION
Identification and Tabulated Data
Figure 1-1. Generator set, right rear three-quarter view, with shipping dimensions
Figure 1-2. Generator set, left front three-quarter view.
Adjustment Data
Figure 1-4. Base plan
Chapter 2. INSTALLATION AND OPERATING INSTRUCTIONS
Table 2-1. Freezing Points, Composition and Specific Gravities of Military Antifreeze Materials
Figure 2-1. Lifting and towing slings.
Figure 2-2. Batteries.
Section II. MOVEMENT TO A NEW WORKSITE
Figure 2-5. Reconnection panel.
Figure 2-6 (1). Controls and instruments.
Figure 2-6 (2). Continued.
Figure 2-6 (4)-Continued
Figure 2-6 (7)-Continued
Section IV. OPERATION OF GENERATOR SET
Figure 2-7. Starting instructions.
Figure 2-8. Stopping instructions.
Figure 2-9. Single unit operation.
Figure 2-10. Parallel operation.
Figure 2-11. Removal of parallel operation.
Operation in Dusty or Sandy Areas
Fire Extinguisher
Figure 2-12 (1). Heater starting and operating instructions
Figure 2-13. Heater stopping instructions.
Figure 2-14. (1). Ether primer operating instructions
CHAPTER 3. OPERATOR'S AND ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
Figure 3-1 (1). Lubrication chart.
Figure 3-1 (1). Lubrication chart. - Continued
Figure 3-1 (1). Lubrication chart. - Continued
Table 3-2. Preventive Maintenance Checks and Service
Section IV. OPERATOR'S MAINTENANCE
Figure 3-3. Fuel Tank service.
Figure 3-5 (1). Fuel strainer and filter service.
Figure 3-6. Adjusting fan belts.
Generator belt.
Figure 3-8. Lamp and fuse replacement.
Figure 3-9. Moisture collector manifold drain.
Table 3-3. Troubleshooting
Table 3-3. Troubleshooting--Continued
Table 3-3. Troubleshooting--Continued
Table 3-3. Troubleshooting--Continued
Figure 3-10 (1). Radio interference suppression components
Section VII. ENGINE VALVE MECHANISM
Figure 3-11. Rocker arm and valve location
Figure 3-12 (1). Adjusting valve bridge.
Section VIII. ENGINE LUBRICATION SYSTEM
Oil Pressure Regulating Valve
Figure 3-14. Oil filters, removal, disassembly, reassembly, and installation.
Section IX. FUEL SYSTEM
Fuel Strainer and Filters
Figure 3-17. Fuel system diagram.
Figure 3-18 (1). Fuel strainers and filters.
Figure 3-18 (2). Continued.
Figure 3-19. Fuel injection pump, removal and installation
Figure 3-20. Injection pump and coupling.
Figure 3-21. Engine timing pointer.
Figure 3-22. Pump and coupling assembly.
Figure 3-23. Fuel pump coupling timing marks.
Fuel Transfer Pump
Figure 3-26. Remove carbon.
Figure 3-28. Electric fuel pump service.
Figure 3-29 (1). Fuel tank, removal and installation.
Figure 3-29 (1). Fuel tank, removal and installation. - Continued
Figure 3-30. Day tank float, removal and installation
Figure 3-31. Fuel supply lines, removal and installation.
Figure 3-32. Fuel injection lines, removal and installation.
Figure 3-33. Electric governor hydraulic actuator, removal and installation.
Figure 3-34. Radiator grill, removal and installation.
Figure 3-35. Shutter, removal and installation.
Figure 3-37. Radiator, removal and installation.
Figure 3-39. Water outlet manifold and thermostat, removal and installation.
Figure 3-40 (1). Water pump service.
Figure 3-41. Fan and belt guards, removal and installation
Figure 3-43. Fan and fan hub, removal and installation.
Figure 3-44. Turbocharger, removal and installation
Figure 3-45. Intake manifold, removal and installation
Figure 3-46. Intake manifold with intercooler, disassembly and reassembly.
Figure 3-47. Exhaust manifold, removal and installation.
Figure 3-48. Exhaust pipe, removal and installation.
Figure 3-49. Starting motor and solenoid switch testing.
Figure 3-51,. Generator and regulator testing.
Figure 3-53. Generator regulator, removal and installation
Figure 3-56. Slave receptacles, removal and installation
Figure 3-57. Controls and instruments, removal and installation.
Section XIV. GENERATOR CONTROLS AND INSTRUMENTS
Figure 3-58. Fault indicator panel, removal and installation
Section XV. FRAME AND HOUSING
Figure 3-62. Housing, panels, and doors, removal and installation.
Section XVII. WINTERIZATION EQUIPMENT
Figure 3-64. Heaters, removal and installation.
CHAPTER 4. SHIPMENT AND LIMITED STORAGE AND DEMOLITION TO PREVENT ENEMY USE
Section II. DEMOLITION OF MATERIEL TO PREVENT ENEMY USE
Identification and Tabulated Data
Figure 1-1. Generator set, right rear three-quarter view, with shipping dimensions
Figure 1-2. Generator set, left front three-quarter view.
Adjustment Data
Figure 1-4. Base plan
Chapter 2. INSTALLATION AND OPERATING INSTRUCTIONS
Table 2-1. Freezing Points, Composition and Specific Gravities of Military Antifreeze Materials
Figure 2-1. Lifting and towing slings.
Figure 2-2. Batteries.
Section II. MOVEMENT TO A NEW WORKSITE
Figure 2-5. Reconnection panel.
Figure 2-6 (1). Controls and instruments.
Figure 2-6 (2). Continued.
Figure 2-6 (4)-Continued
Figure 2-6 (7)-Continued
Section IV. OPERATION OF GENERATOR SET
Figure 2-7. Starting instructions.
Figure 2-8. Stopping instructions.
Figure 2-9. Single unit operation.
Figure 2-10. Parallel operation.
Figure 2-11. Removal of parallel operation.
Operation in Dusty or Sandy Areas
Fire Extinguisher
Figure 2-12 (1). Heater starting and operating instructions
Figure 2-13. Heater stopping instructions.
Figure 2-14. (1). Ether primer operating instructions
CHAPTER 3. OPERATOR'S AND ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
Figure 3-1 (1). Lubrication chart.
Figure 3-1 (1). Lubrication chart. - Continued
Figure 3-1 (1). Lubrication chart. - Continued
Table 3-2. Preventive Maintenance Checks and Service
Section IV. OPERATOR'S MAINTENANCE
Figure 3-3. Fuel Tank service.
Figure 3-5 (1). Fuel strainer and filter service.
Figure 3-6. Adjusting fan belts.
Generator belt.
Figure 3-8. Lamp and fuse replacement.
Figure 3-9. Moisture collector manifold drain.
Table 3-3. Troubleshooting
Table 3-3. Troubleshooting--Continued
Table 3-3. Troubleshooting--Continued
Table 3-3. Troubleshooting--Continued
Figure 3-10 (1). Radio interference suppression components
Section VII. ENGINE VALVE MECHANISM
Figure 3-11. Rocker arm and valve location
Figure 3-12 (1). Adjusting valve bridge.
Section VIII. ENGINE LUBRICATION SYSTEM
Oil Pressure Regulating Valve
Figure 3-14. Oil filters, removal, disassembly, reassembly, and installation.
Section IX. FUEL SYSTEM
Fuel Strainer and Filters
Figure 3-17. Fuel system diagram.
Figure 3-18 (1). Fuel strainers and filters.
Figure 3-18 (2). Continued.
Figure 3-19. Fuel injection pump, removal and installation
Figure 3-20. Injection pump and coupling.
Figure 3-21. Engine timing pointer.
Figure 3-22. Pump and coupling assembly.
Figure 3-23. Fuel pump coupling timing marks.
Fuel Transfer Pump
Figure 3-26. Remove carbon.
Figure 3-28. Electric fuel pump service.
Figure 3-29 (1). Fuel tank, removal and installation.
Figure 3-29 (1). Fuel tank, removal and installation. - Continued
Figure 3-30. Day tank float, removal and installation
Figure 3-31. Fuel supply lines, removal and installation.
Figure 3-32. Fuel injection lines, removal and installation.
Figure 3-33. Electric governor hydraulic actuator, removal and installation.
Figure 3-34. Radiator grill, removal and installation.
Figure 3-35. Shutter, removal and installation.
Figure 3-37. Radiator, removal and installation.
Figure 3-39. Water outlet manifold and thermostat, removal and installation.
Figure 3-40 (1). Water pump service.
Figure 3-41. Fan and belt guards, removal and installation
Figure 3-43. Fan and fan hub, removal and installation.
Figure 3-44. Turbocharger, removal and installation
Figure 3-45. Intake manifold, removal and installation
Figure 3-46. Intake manifold with intercooler, disassembly and reassembly.
Figure 3-47. Exhaust manifold, removal and installation.
Figure 3-48. Exhaust pipe, removal and installation.
Figure 3-49. Starting motor and solenoid switch testing.
Figure 3-51,. Generator and regulator testing.
Figure 3-53. Generator regulator, removal and installation
Figure 3-56. Slave receptacles, removal and installation
Figure 3-57. Controls and instruments, removal and installation.
Section XIV. GENERATOR CONTROLS AND INSTRUMENTS
Figure 3-58. Fault indicator panel, removal and installation
Section XV. FRAME AND HOUSING
Figure 3-62. Housing, panels, and doors, removal and installation.
Section XVII. WINTERIZATION EQUIPMENT
Figure 3-64. Heaters, removal and installation.
CHAPTER 4. SHIPMENT AND LIMITED STORAGE AND DEMOLITION TO PREVENT ENEMY USE
Section II. DEMOLITION OF MATERIEL TO PREVENT ENEMY USE
