Chapter 1. INTRODUCTION - TM-5-6115-376-130013
Figure 1-1. Diesel engine generator sets, trailer-mounted PU-407/M (or PU-699/M), and truck-mounted PU-408/M (or PU-700/M)
Figure 1-2. PU-407/M trailer with consolidated DE Model 4070 (sheet 1 of 2).
Figure 1-2. PU-4O7/M trailer with consolidated DE Model 4070 (sheet 2 of 2).
Figure 1-3. PU-699/M trailer with military design generator, distribution box, and switchbox (sheet 1 of 2)
Figure 1-3. PU-699/M trailer with military design generator, distribution box, and switchbox (sheet 2 of 2)
Figure 1-4. Accessory box contents (PU-699/M trailer shown)
Figure 1-5. PU-4O8/M truck with consolidated Model 4070DE.
Figure 1-6, PU-h08/M truck mounted Stewart-Stevenson Model 54400DE; component location (Sheet 1 of 2).
Figure 1-6, PU-h08/M truck mounted Stewart-Stevenson Model 54400DE; component location (Sheet 2 of 2).
Figure 1-7. PU-407/M trailer with Stewart-Stevenson DE generator Model 54400 and synchronizer assembly (sheet 1 of 2)
Figure 1-7. PU-407/M trailer with Stewart-Stevenson DE generator Model 54400 and synchronizer assembly (sheet 2 of 2)
Figure 1-8. PU-700/M truck mounted Onan military design generator with distribution box and switchbox (sheet 1 of 2)
Figure 1-8. PU-700/M truck mounted Onan military design generator with distribution box and switchbox (sheet 2 of 2)
Figure 1-9. Distribution box, front (cover open). (PU-4O7/M, PU-408/M).
Figure 1-10. Distribution box, front (side panels in place). (PU-407/M, PU-408/M).
Figure 1-11. Synchronizer assembly (PU-407/M only).
Figure 1-12. Portable distribution boxes (all units)
Figure 113. Sling assembly (PU-408/M, PU-700/M).
Figure 1-15. Power cable, reel, and holddown rod, (all units).
Chapter 2. OPERATING INSTRUCTIONS - TM-5-6115-376-130033
Figure 2-1. Generator trader, front landing leg assembly (PU-407/M, PU-699/M).
Figure 2-2. PU-407/M accessory box contents.
Power Distribution Connections
Figure 2-4. Inter-unit cabling diagram, PU-699/M, PU-700/M
Section Il. MOVEMENT TO NEW WORKSITE
Synchronizer Assembly (PU-407/M Only).
Figure 26. Trailer mounted DE generator set PU-407/M, ready for operatian.
Figure 2-7. Distribution box controls (PU699/M, PU-700/M).
Figure 2.-8. Synchronizer assembly controls indicators and instruments.
Figure 2-9. Wiring diagram of synchronizer assembly
Figure 2-10. Electronic synchronizer, location of parts.
Figure 2-11. Switch box controls (PU-699/M).
Section IV. OPERATION UNDER USUAL CONDITIONS - TM-5-6115-376-130046
Stopping - TM-5-6115-376-130047
Section V. OPERATION UNDER UNUSUAL CONDITIONS - TM-5-6115-376-130048
Chapter 3. OPERATOR'S MAINTENANCE INSTRUCTIONS
Table 3-1. Preventive Maintenance Checks and Services
Section IV. TROUBLESHOOTING - TM-5-6115-376-130051
Chapter 4. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
Table 4-1. Preventive Maintenance Checks and Services
Table 4-1. Preventive Maintenance Checks and Services (cont)
Section IV. TROUBLESHOOTING - TM-5-6115-376-130056
Section V. MAINTENANCE OF GENERATOR SETS
Figure 4-1. Removal and installation of generator set batteries.
Open Circuit and Transportation Test.
Testing Synchronizer Assembly (PU-407/M)
Figure 4-3. testing switchbox of PU-699/M
Figure 4-4. Removal and installation of connector-receptacle of distribution boxes
Figure 4-5. Removal and installation of connector-receptacle of portable distribution
Synchronizer Assembly (PU-407/M) - TM-5-6115-376-130064
Figure 4-6. Distribution box indicator lights removal and installation
Figure 4-7. Synchronizer assembly indicator lights, lens and wiring, removal and installation. (Sheet 1 of 2)
Figure 4-7. Synchronizer assembly indicator lights, lens and wiring, removal and installation. (Sheet 2 of 2)
Figure 4-8. Synchronizer assembly power receptacle cover and dust cap clamp removal and installation.
Figure 49. Synchronizer assembly power receptacle-connector, parallel receptacle-connector, bus bar and power leads, removal and installation (Sheet 1 of 2).
Figure 49. Synchronizer assembly power receptacle-connector, parallel receptacle-connector, bus bar and power leads, removal and installation (Sheet 2 of 2).
Figure 4-10. Synchronizer assembly toggle switches, removal and installation.
Figure 4-11. Connector-receptacle and cover (switchbox), removal and installation (sheet 1 of 2)
Figure 4-11. Connector-receptacle and cover (switchbox), removal and installation (sheet 2 of 2)
Chapter 5. DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
Section Ill. GENERAL MAINTENANCE
Skid Platform (PU-408/M, PU-700/M)
Figure 5-1. Lowering of DE generator unit into skid platform
Figure 5-2. Skid platfor holddown assembly.
Figure 5-3. Lifting sling assembly in use
Figure 5-4. Skid platfrom
Chapter 6. REPAIR INSTRUCTIONS
Figure 6-1. Distribution box circuit breakers and numbers, removal and installation
Figure. 62. Lamp socket assemblies and chain removal and installation (distribution box, all units).
Figure 6-3. Diostribution panel, removal and installation (all units)
Figure 6-4 Current transformers, removal and installation (distribution box, all units)
Figure 6-5. Portable distribution box panel components, removal and installation
Synchronizer Assembly (PU-407/M) - TM-5-6115-376-130089
Figure 6-7. Automatic switch disassembly and reassembly
Figure 6-8. Automatic switch adjustment
Switchbox (PU-699/M)
Wiring
Figure 6-10. Switchbox circuit breaker switches, removal and installation (sheet 1 of 2).
Figure 6-10. Switchbox circuit breaker switches, removal and installation (sheet 2 of 2).
Appendix A. REFERENCES - TM-5-6115-376-130097
Shipment, Storage and Destruction
Appendix B. MAINTENANCE ALLOCATION CHART
Section Il. MAINTENANCE ALLOCATION CHART - TM-5-6115-376-130100
Section IV. REMARKS - TM-5-6115-376-130101
Appendix C. BASIC ISSUE ITEMS LIST
Section Il. Basic Issue Items
TM-5-6115-376-13 Generator Set Diesel Engine Trailer Mounted PU-407/M and Truck Mounted PU-699/M and PU-408/M and PU-700/M Manual
Figure 1-1. Diesel engine generator sets, trailer-mounted PU-407/M (or PU-699/M), and truck-mounted PU-408/M (or PU-700/M)
Figure 1-2. PU-407/M trailer with consolidated DE Model 4070 (sheet 1 of 2).
Figure 1-2. PU-4O7/M trailer with consolidated DE Model 4070 (sheet 2 of 2).
Figure 1-3. PU-699/M trailer with military design generator, distribution box, and switchbox (sheet 1 of 2)
Figure 1-3. PU-699/M trailer with military design generator, distribution box, and switchbox (sheet 2 of 2)
Figure 1-4. Accessory box contents (PU-699/M trailer shown)
Figure 1-5. PU-4O8/M truck with consolidated Model 4070DE.
Figure 1-6, PU-h08/M truck mounted Stewart-Stevenson Model 54400DE; component location (Sheet 1 of 2).
Figure 1-6, PU-h08/M truck mounted Stewart-Stevenson Model 54400DE; component location (Sheet 2 of 2).
Figure 1-7. PU-407/M trailer with Stewart-Stevenson DE generator Model 54400 and synchronizer assembly (sheet 1 of 2)
Figure 1-7. PU-407/M trailer with Stewart-Stevenson DE generator Model 54400 and synchronizer assembly (sheet 2 of 2)
Figure 1-8. PU-700/M truck mounted Onan military design generator with distribution box and switchbox (sheet 1 of 2)
Figure 1-8. PU-700/M truck mounted Onan military design generator with distribution box and switchbox (sheet 2 of 2)
Figure 1-9. Distribution box, front (cover open). (PU-4O7/M, PU-408/M).
Figure 1-10. Distribution box, front (side panels in place). (PU-407/M, PU-408/M).
Figure 1-11. Synchronizer assembly (PU-407/M only).
Figure 1-12. Portable distribution boxes (all units)
Figure 113. Sling assembly (PU-408/M, PU-700/M).
Figure 1-15. Power cable, reel, and holddown rod, (all units).
Chapter 2. OPERATING INSTRUCTIONS - TM-5-6115-376-130033
Figure 2-1. Generator trader, front landing leg assembly (PU-407/M, PU-699/M).
Figure 2-2. PU-407/M accessory box contents.
Power Distribution Connections
Figure 2-4. Inter-unit cabling diagram, PU-699/M, PU-700/M
Section Il. MOVEMENT TO NEW WORKSITE
Synchronizer Assembly (PU-407/M Only).
Figure 26. Trailer mounted DE generator set PU-407/M, ready for operatian.
Figure 2-7. Distribution box controls (PU699/M, PU-700/M).
Figure 2.-8. Synchronizer assembly controls indicators and instruments.
Figure 2-9. Wiring diagram of synchronizer assembly
Figure 2-10. Electronic synchronizer, location of parts.
Figure 2-11. Switch box controls (PU-699/M).
Section IV. OPERATION UNDER USUAL CONDITIONS - TM-5-6115-376-130046
Stopping - TM-5-6115-376-130047
Section V. OPERATION UNDER UNUSUAL CONDITIONS - TM-5-6115-376-130048
Chapter 3. OPERATOR'S MAINTENANCE INSTRUCTIONS
Table 3-1. Preventive Maintenance Checks and Services
Section IV. TROUBLESHOOTING - TM-5-6115-376-130051
Chapter 4. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
Table 4-1. Preventive Maintenance Checks and Services
Table 4-1. Preventive Maintenance Checks and Services (cont)
Section IV. TROUBLESHOOTING - TM-5-6115-376-130056
Section V. MAINTENANCE OF GENERATOR SETS
Figure 4-1. Removal and installation of generator set batteries.
Open Circuit and Transportation Test.
Testing Synchronizer Assembly (PU-407/M)
Figure 4-3. testing switchbox of PU-699/M
Figure 4-4. Removal and installation of connector-receptacle of distribution boxes
Figure 4-5. Removal and installation of connector-receptacle of portable distribution
Synchronizer Assembly (PU-407/M) - TM-5-6115-376-130064
Figure 4-6. Distribution box indicator lights removal and installation
Figure 4-7. Synchronizer assembly indicator lights, lens and wiring, removal and installation. (Sheet 1 of 2)
Figure 4-7. Synchronizer assembly indicator lights, lens and wiring, removal and installation. (Sheet 2 of 2)
Figure 4-8. Synchronizer assembly power receptacle cover and dust cap clamp removal and installation.
Figure 49. Synchronizer assembly power receptacle-connector, parallel receptacle-connector, bus bar and power leads, removal and installation (Sheet 1 of 2).
Figure 49. Synchronizer assembly power receptacle-connector, parallel receptacle-connector, bus bar and power leads, removal and installation (Sheet 2 of 2).
Figure 4-10. Synchronizer assembly toggle switches, removal and installation.
Figure 4-11. Connector-receptacle and cover (switchbox), removal and installation (sheet 1 of 2)
Figure 4-11. Connector-receptacle and cover (switchbox), removal and installation (sheet 2 of 2)
Chapter 5. DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
Section Ill. GENERAL MAINTENANCE
Skid Platform (PU-408/M, PU-700/M)
Figure 5-1. Lowering of DE generator unit into skid platform
Figure 5-2. Skid platfor holddown assembly.
Figure 5-3. Lifting sling assembly in use
Figure 5-4. Skid platfrom
Chapter 6. REPAIR INSTRUCTIONS
Figure 6-1. Distribution box circuit breakers and numbers, removal and installation
Figure. 62. Lamp socket assemblies and chain removal and installation (distribution box, all units).
Figure 6-3. Diostribution panel, removal and installation (all units)
Figure 6-4 Current transformers, removal and installation (distribution box, all units)
Figure 6-5. Portable distribution box panel components, removal and installation
Synchronizer Assembly (PU-407/M) - TM-5-6115-376-130089
Figure 6-7. Automatic switch disassembly and reassembly
Figure 6-8. Automatic switch adjustment
Switchbox (PU-699/M)
Wiring
Figure 6-10. Switchbox circuit breaker switches, removal and installation (sheet 1 of 2).
Figure 6-10. Switchbox circuit breaker switches, removal and installation (sheet 2 of 2).
Appendix A. REFERENCES - TM-5-6115-376-130097
Shipment, Storage and Destruction
Appendix B. MAINTENANCE ALLOCATION CHART
Section Il. MAINTENANCE ALLOCATION CHART - TM-5-6115-376-130100
Section IV. REMARKS - TM-5-6115-376-130101
Appendix C. BASIC ISSUE ITEMS LIST
Section Il. Basic Issue Items
TM-5-6115-376-13 Generator Set Diesel Engine Trailer Mounted PU-407/M and Truck Mounted PU-699/M and PU-408/M and PU-700/M Manual
