Reconnection Box. Disconnect and tag generator
wires, cables, and buss bars removed from the
reconnection box assembly.
Remove reconnection box enclosure (28,
figure 11-1), by removing screws, washers,
and nuts that attach enclosure to external
power box assembly and output box.
Remove screw (15, figure 11-3), nut (16),
and lockwasher (17) and separate lead
clamp (19) in order to remove generator
Disconnect and tag wires in lead box (14).
Remove screws (8), washers (9), screws
(23), and washers (24). Separate output
box (25) and wires and cables from
Air Cleaners. To remove generator using
hoist and sling assembly, air cleaners must be
removed from the support frame. Refer to figure
11-4 and proceed as follows:
Remove hose clamps connecting air
hoses to air cleaners.
Remove screws, washers, and nuts
supporting the two mounting channels
onto the frame assembly.
Remove air clean assembly.
Remove either EXTERNAL CONTROL
BOX per paragraph 2-15a or AC-DC BOX
per paragraph 2-14a.
Bolts. To remove the generator from the skid base,
proceed as follows:
Remove covers (63 and 67, figure 11-3) by
removing screws (64), washers (66), and
Remove sixteen screws and washers
securing generator assembly (fig. 11-5) to
engine flywheel housing.
Remove six screws, washers and locking
plate to engine flywheel.
Remove the four generator mounting bolts
securing generator frame to the skid base
assembly. Lift the generator by attaching
an overhead hoist and slings to the eyebolts
on the generator frame.
OVERHEAD OPERATIONS HAVE INHERENT
MECHANICALLY SAFEGUARDED. HARD
HATS AND SAFETY SHOES ARE REQUIRED .
Determine that the hoist is of sufficient
strength to adequately support the weight of
the generator. Hoist and hoist cables
should have a rating of not less than 6000
pounds (2,724 kg). Always make certain
extreme care is taken when moving the
generator to prevent its striking other
objects or personnel. Never apply a lifting
force to structural points other than those
provided for that purpose.
Installation. Install repaired, rebuilt, or overhauled
generator to the engine and skid base assembly are